本文關(guān)鍵詞：離散制造業(yè)產(chǎn)品制造能耗限額制定的解決方案研究　出處：《重慶大學(xué)》2016年博士論文　論文類型：學(xué)位論文

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【摘要】：制造業(yè)能耗高、能效低,節(jié)能減排潛力很大。研究產(chǎn)品制造過程能量消耗的理論與技術(shù),制定產(chǎn)品制造能耗限額,加強(qiáng)制造業(yè)能源管理,以適應(yīng)綠色制造戰(zhàn)略需要是當(dāng)前國內(nèi)外相關(guān)領(lǐng)域的熱點(diǎn)課題。產(chǎn)品制造能耗限額是特定條件下制造單位產(chǎn)品的合理能源消耗的數(shù)量標(biāo)準(zhǔn)。制定產(chǎn)品制造能耗限額,對于促進(jìn)企業(yè)能源消耗管理和監(jiān)控、改進(jìn)生產(chǎn)技術(shù)和組織管理、從而提高能量效率具有重要意義。離散制造業(yè)由于產(chǎn)品結(jié)構(gòu)復(fù)雜、制造系統(tǒng)能耗主體多樣、產(chǎn)品制造過程離散、能量消耗狀態(tài)及能量消耗過程動態(tài)多變等多方面原因,使得產(chǎn)品制造能耗限額的制定相對于流程制造業(yè)而言更為復(fù)雜、困難,至今尚無系統(tǒng)實(shí)用的解決方案。為此,本文結(jié)合國家自然科學(xué)基金和國家高技術(shù)研究發(fā)展計劃(863計劃)課題等項目,對離散制造業(yè)產(chǎn)品制造能耗限額制定的解決方案進(jìn)行了研究,以期為離散制造業(yè)產(chǎn)品制造能耗限額制定提供基本的解決思路與總體實(shí)現(xiàn)框架。首先,分析了離散制造業(yè)產(chǎn)品制造能耗限額制定相關(guān)的復(fù)雜特性。其中,離散制造系統(tǒng)能量消耗的復(fù)雜特性包括系統(tǒng)的多能耗源特性、能量消耗多層次特性及過程能量效率特性;離散制造業(yè)產(chǎn)品制造能耗的復(fù)雜特性包括產(chǎn)品及其制造能耗的復(fù)雜結(jié)構(gòu)樹特點(diǎn)、產(chǎn)品制造能耗與制造設(shè)備的動態(tài)關(guān)聯(lián)性及產(chǎn)品制造能耗與制造工藝的動態(tài)關(guān)聯(lián)性;離散制造業(yè)產(chǎn)品制造能耗限額制定的復(fù)雜特性包括產(chǎn)品制造能耗限額與分布式多數(shù)量制造系統(tǒng)的關(guān)聯(lián)特性、產(chǎn)品無窮多樣性導(dǎo)致產(chǎn)品制造能耗限額種類數(shù)量的巨大性、產(chǎn)品市場生命周期短暫性引起產(chǎn)品制造能耗限額短效性、產(chǎn)品制造能耗限額指標(biāo)的多層次性、產(chǎn)品制造能耗限額指標(biāo)的約束特性和導(dǎo)向特性。其次,提出了離散制造業(yè)產(chǎn)品制造能耗限額制定策略。包括針對所有離散制造業(yè)產(chǎn)品的能耗限額分類制定策略:即針對規(guī)格品種繁多的一般產(chǎn)品即絕大多數(shù)產(chǎn)品的產(chǎn)品與制造系統(tǒng)關(guān)聯(lián)能耗限額制定策略和針對個別量大面廣、能量消耗總量巨大、制造設(shè)備、工藝和制造流程相對比較成熟和確定的特定產(chǎn)品的統(tǒng)一能耗限額制定策略。然后,建立了離散制造業(yè)產(chǎn)品制造能耗限額模型。包括產(chǎn)品、構(gòu)成產(chǎn)品的零件和零件制造過程中能耗規(guī)律最復(fù)雜的機(jī)械加工工件的制造能耗限額構(gòu)成模型和數(shù)學(xué)模型。該模型不僅能夠量化產(chǎn)品制造過程的能耗而且能夠約束和控制制造過程中各個環(huán)節(jié)的能耗,是離散制造業(yè)產(chǎn)品制造能耗限額制定的實(shí)施基礎(chǔ)。最后,提出了離散制造業(yè)產(chǎn)品制造能耗限額制定方案,并進(jìn)行了實(shí)際案例分析研究。該制定方案包括產(chǎn)品關(guān)聯(lián)能耗限額制定方案、構(gòu)成產(chǎn)品的零件能耗限額制定方案和機(jī)械加工工件能耗限額制定方案三類層次;每個層次包括建立能耗基礎(chǔ)數(shù)據(jù)庫、計算制造過程能耗、評價制造過程能耗及確定能耗限額四個過程。形成了離散制造業(yè)產(chǎn)品制造能耗限額制定的路線和方法,并通過實(shí)際案例研究證明了該方案實(shí)際操作的可行性和可能性。
[Abstract]:The manufacturing industry of high energy consumption, low energy efficiency, energy-saving potential is great. Study on the theory and technology of product manufacturing process energy consumption, making products manufacturing energy consumption limits, strengthen manufacturing energy management, in order to meet the needs of the green manufacturing strategy is the current domestic and international related hot topics. Manufacturing is the quota for energy consumption quantity standard rational energy specific conditions the manufacturing consumption of unit product. Make the product manufacturing enterprises to promote the quota for energy consumption, energy consumption monitoring and management, improve the production technology and management, has important significance to improve the energy efficiency. The discrete manufacturing industry because of complex structure, the manufacturing energy consumption of the system main body diversity, the manufacturing process of discrete, energy consumption status and energy consumption process dynamic and many other reasons, makes the product manufacturing make the quota for energy consumption relative to the manufacturing process is more complex, difficult To solve system there is no practical solution so far. Therefore, combined with the National Natural Science Foundation and the national high technology research and development program (863 Program) project and other projects, the solution of the discrete manufacturing industry product manufacturing to develop energy consumption limits are studied, in order to develop the discrete manufacturing industry product manufacturing to provide basic energy consumption quota solutions and overall framework. Firstly, analysis of the discrete manufacturing industry product manufacturing to develop complex characteristics related to energy consumption limit. Among them, the complex characteristics of discrete manufacturing system energy consumption including multi energy source characteristics of the system, energy consumption and energy efficiency characteristics of multi-level characteristics and process; complex structure tree features include product and manufacturing energy consumption complex the characteristics of discrete manufacturing industry product manufacturing energy consumption, energy consumption and product manufacturing manufacturing equipment and the dynamic relationship between energy consumption and product manufacturing process Dynamic correlation; complex characteristics including correlation characteristics of manufacturing energy consumption quota and distributed number of manufacturing system in the discrete manufacturing industry product manufacturing energy consumption quota formulation, product of infinite diversity leads to great product manufacturing energy consumption limit the number of product types, market life cycle is short of causing manufacturing energy consumption limit short acting, multi-level products making the quota for energy consumption index, constraint characteristics and guiding characteristics of manufacturing energy consumption quota index. Secondly, the discrete manufacturing industry product manufacturing energy consumption limit strategy. Including the development strategy for energy consumption limit classification of all discrete manufacturing products: related products and manufacturing system energy consumption limits for general product specification variety is the most the strategy for individual products and large volume, energy consumption, manufacturing technology and production equipment. Unified energy consumption limit made specific product process is relatively mature and determine the strategy. Then, the establishment of the discrete manufacturing industry product manufacturing energy consumption quota model. Including the product, structure of manufacturing energy consumption limit machining workpiece product parts and manufacturing process of energy consumption of the most complex structure and mathematical model. The model not only can the energy consumption of the product manufacturing process and to quantify the energy consumption of each link constraint and control in the manufacturing process, is the basis for the implementation of the discrete manufacturing industry product manufacturing energy consumption quota formulation. Finally, put forward the discrete manufacturing industry product manufacturing energy consumption quota plan, and analyzed the actual case. The plan includes product related energy consumption quota scheme the components of products, energy consumption limits the development of programs and the mechanical machining scheme of three levels of energy consumption quota for each; The establishment of energy levels include basic database, calculation of energy consumption, energy consumption and energy consumption evaluation of the manufacturing process to determine the limit of four. Formation of the route and method of discrete manufacturing industry product manufacturing energy consumption limit set, and prove the feasibility and possibility of the actual operation through a case study.

【學(xué)位授予單位】：重慶大學(xué)
【學(xué)位級別】：博士
【學(xué)位授予年份】：2016
【分類號】：F424.1

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