堤坡牛糞拾取機(jī)的設(shè)計(jì)及分析
本文選題:堤坡防護(hù) 切入點(diǎn):牛糞拾取機(jī) 出處:《湖北工業(yè)大學(xué)》2017年碩士論文
【摘要】:本課題研究設(shè)計(jì)了一種機(jī)械化的堤坡牛糞拾取機(jī)。該拾取機(jī)通過(guò)發(fā)動(dòng)機(jī)驅(qū)動(dòng)運(yùn)動(dòng)平臺(tái)行走,并帶動(dòng)集糞機(jī)構(gòu)中的螺旋刮板推擠與刮取堤坡上的牛糞,通過(guò)拋糞筒將牛糞輸送至儲(chǔ)糞裝置中,完成牛糞的拾取工作,由于牛糞拾取機(jī)是在堤坡(坡比約為1:3)上進(jìn)行拾取作業(yè),應(yīng)盡可能的降低車(chē)身重心,保證機(jī)器的穩(wěn)定性。螺旋刮板刀具與車(chē)架是堤坡牛糞拾取機(jī)的兩個(gè)重要組成部分。本文重點(diǎn)設(shè)計(jì)了螺旋刮板刀具和車(chē)架,對(duì)螺旋刮板刀具的結(jié)構(gòu)優(yōu)化,并對(duì)其進(jìn)行瞬態(tài)、模態(tài)的有限元分析,驗(yàn)證設(shè)計(jì)是否滿足設(shè)計(jì)要求。主要研究?jī)?nèi)容如下:本文首先介紹了堤坡牛糞拾取機(jī)的工作原理、總體設(shè)計(jì)方案與具體設(shè)計(jì)方案,介紹了牛糞的物理機(jī)械性能參數(shù),為相關(guān)計(jì)算提供理論依據(jù)。從理論方面重點(diǎn)分析了螺旋刮板刀具參數(shù)對(duì)功耗和拾取效率影響程度,根據(jù)已設(shè)計(jì)出螺旋刮板刀具模型,運(yùn)用建立數(shù)學(xué)模型的方法,對(duì)螺旋刮板刀具進(jìn)行了結(jié)構(gòu)優(yōu)化,優(yōu)化后螺旋刮板刀具的質(zhì)量減輕了6.2kg;利用有限元分析方法,進(jìn)一步對(duì)優(yōu)化后的刀具進(jìn)行有限元分析,優(yōu)化刀具的厚度,降低螺旋刮板刀具的整體重量。驗(yàn)證了螺旋刮板刀具滿足設(shè)計(jì)要求。對(duì)堤坡牛糞拾取機(jī)的車(chē)架進(jìn)行理論設(shè)計(jì),得出了設(shè)計(jì)參數(shù),繪制了車(chē)架的三維模型及有限元分析模型,對(duì)車(chē)架做了靜力分析以及模態(tài)分析,提取分析結(jié)果,證明車(chē)架滿足強(qiáng)度和剛度要求,車(chē)架在進(jìn)行拾取作業(yè)時(shí)不會(huì)發(fā)生共振現(xiàn)象。根據(jù)分析結(jié)果,進(jìn)一步優(yōu)化車(chē)架鋼管的厚度,達(dá)到降低車(chē)架重量的目的,最終降低了整機(jī)的重量,節(jié)約了制造成本。通過(guò)對(duì)螺旋刮板刀具及車(chē)架的設(shè)計(jì)分析,對(duì)樣機(jī)進(jìn)行了局部的試驗(yàn),為整機(jī)研發(fā)奠定基礎(chǔ)。
[Abstract]:A mechanized levee cow dung pick-up machine is designed in this paper. The pick up machine drives the moving platform through the engine, and drives the screw scraper in the dung collecting mechanism to push out and scrape the cow dung on the slope of the embankment. The cow dung is transported to the dung storage device through the dung dump to complete the picking up of the cow dung. As the picking up machine is carried out on the levee slope (the slope ratio is about 1: 3), the gravity center of the body should be reduced as much as possible. To ensure the stability of the machine, the helical scraper cutter and the frame are two important parts of the cow dung pick-up machine on the embankment slope. In this paper, the helical scraper cutter and the frame are designed, the structure of the screw scraper tool is optimized, and the structure of the screw scraper tool is transient. Modal finite element analysis to verify whether the design meets the design requirements. The main research contents are as follows: firstly, this paper introduces the working principle, the overall design scheme and the specific design scheme of the levee cow dung pickup machine. The physical and mechanical parameters of cow dung are introduced in this paper, which provides theoretical basis for relevant calculation. The influence of cutting tool parameters of screw scraper on power consumption and picking efficiency is analyzed in theory, and the cutting tool model of screw scraper is designed. The method of establishing mathematical model is used to optimize the structure of the spiral scraper cutter, and the quality of the screw scraper cutter is reduced by 6.2 kg after the optimization, and the finite element analysis method is used to further analyze the optimized cutting tool. The thickness of the cutting tool is optimized and the overall weight of the screw scraper tool is reduced. It is verified that the screw scraper tool meets the design requirements. The theoretical design of the frame of the cow dung pickup machine on the embankment slope is carried out, and the design parameters are obtained. The three-dimensional model and finite element analysis model of the frame are drawn, the static analysis and modal analysis of the frame are made, the results of the analysis are extracted, and it is proved that the frame meets the requirements of strength and stiffness. According to the analysis results, the thickness of the steel tube of the frame is further optimized to reduce the weight of the frame, and finally the weight of the whole frame is reduced. Through the design and analysis of the screw scraper tool and the frame, the partial test of the prototype was carried out, which laid the foundation for the research and development of the whole machine.
【學(xué)位授予單位】:湖北工業(yè)大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2017
【分類(lèi)號(hào)】:S817
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