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硼系列添加劑在汽車合成齒輪潤(rùn)滑油中的摩擦學(xué)機(jī)理及應(yīng)用研究

發(fā)布時(shí)間:2018-05-01 04:13

  本文選題:汽車齒輪潤(rùn)滑油 + 硼系列添加劑; 參考:《沈陽(yáng)理工大學(xué)》2016年碩士論文


【摘要】:隨著汽車工業(yè)的迅猛發(fā)展,全球的資源危機(jī)越來(lái)越明顯。不論汽車、機(jī)車、所有的機(jī)械,潤(rùn)滑的效能決定該機(jī)械使用年數(shù)與動(dòng)效率,潤(rùn)滑油或油脂好壞、選用就成了最重要的課題。本研究使用MS-800型四球試驗(yàn)機(jī),在新戊基多元醇酯(NPE-3)中對(duì)硫氮硼酸酯、含氮硼酸酯、十六烷基硼酸鈣、十八烷氧基硫代納米硼酸鈣十八烷氧基氮代硼酸鈣五個(gè)硼類添加劑進(jìn)行摩擦學(xué)研究;在新戊基多元醇酯(NPE-3)與己二酸異辛酯(1:1)中對(duì)聚五硫化物、二烷基二硫代氨基甲酸酯、豬油cd-1二硫代磷酸酯進(jìn)行了摩擦學(xué)研究。采用均勻設(shè)計(jì)方法對(duì)含硫氮硼酸酯、含氮硼酸酯、十六烷基硼酸鈣、十八烷氧基納米硫代納米硼酸鈣和十八烷氧基氮代硼酸鈣五種硼系列添加劑分別與二烴基五硫化物、磷之星和硫化異丁烯和苯三唑脂肪胺鹽在新戊基多元醇酯(NPE-3)中進(jìn)行了3因素7水平和5因素9水平的試驗(yàn)設(shè)計(jì),并使用人工神經(jīng)網(wǎng)絡(luò)方法對(duì)試驗(yàn)結(jié)果進(jìn)行了優(yōu)化,又對(duì)試驗(yàn)驗(yàn)證和誤差分析,從而驗(yàn)證初步試驗(yàn)的準(zhǔn)確性及選出更加優(yōu)化的添加劑含量配比結(jié)果研究;采用電子顯微鏡和能譜圖分析摩擦表面狀態(tài)和機(jī)理,研究了硼系列添加劑在新戊基多元醇酯(NPE-3)中的摩擦學(xué)規(guī)律和硼系列添加劑在新戊基多元醇酯(NPE-3)中與傳統(tǒng)的硫系和磷系添加劑的協(xié)同作用,并分析其潤(rùn)滑作用機(jī)理,研究不同載荷下的壓力對(duì)磨斑直徑的影響,并用掃描電子顯微鏡(SEM)分析含氮硼酸酯添加劑對(duì)鋼球摩擦表面膜的組成和化學(xué)狀態(tài)的影響,以揭示添加劑間相互作用機(jī)理。利用BP神經(jīng)網(wǎng)絡(luò)理論建立了多種添加劑在新戊基多元醇酯(NPE-3)中的摩擦學(xué)性能神經(jīng)網(wǎng)絡(luò)模型。面對(duì)環(huán)保要求和汽車齒輪潤(rùn)滑發(fā)展的趨勢(shì),開(kāi)發(fā)研制環(huán)保型汽車齒輪潤(rùn)滑油勢(shì)在必行,進(jìn)行環(huán)保型汽車齒輪潤(rùn)滑油的潤(rùn)滑性能具有十分重要的意義。
[Abstract]:With the rapid development of automobile industry, the global resource crisis is becoming more and more obvious. Whether automobile, locomotive, all machinery, lubricating effectiveness determines the number of years of service and dynamic efficiency of the machinery, lubricating oil or grease quality, selection has become the most important subject. In this study, MS-800 four-ball tester was used in the study of p-thio-borate, nitroborate and calcium hexadecyl borate in a new pentyl polyol ester (NPE-3). Tribological study on five boron additives of octadecyl calcium octadecyl thioboric acid calcium octadecoxy azoboric acid, in the presence of neopentyl polyol ester (NPE-3) and isooctyl adipate (1: 1) for the treatment of poly (pentafisulfide), dialkyldithiocarbamate, dialkyl dithiocarbamate, Tribological study of lard cd-1 dithiophosphate was carried out. Five series of boron additives, such as sulfide-containing borate, nitroborate, calcium hexadecyl borate, octadecoxy nanometer calcium thioborate and octadecoxy azoboric acid calcium, were prepared by uniform design method. Phosphorus star, isobutene sulphide and triazole aliphatic salt were designed at the levels of 3 factors 7 and 5 factors 9 in the new pentyl polyol ester NPE-3, and the experimental results were optimized by artificial neural network method. The experimental verification and error analysis are also carried out to verify the accuracy of the preliminary test and to select a more optimized additive content ratio. The friction surface state and mechanism are analyzed by means of electron microscopy and energy dispersive spectroscopy. The tribological rules of boron series additives in neopentyl polyol ester (NPE-3) and the synergistic effect of boron series additives with traditional sulfur and phosphorus series additives in neopentyl polyol ester (NPE-3) were studied, and the lubrication mechanism was analyzed. The effect of pressure on the diameter of wear spot under different loads was studied. The effect of borate additive containing nitrogen on the composition and chemical state of friction surface film of steel ball was analyzed by scanning electron microscope (SEM) in order to reveal the mechanism of interaction between additives. The neural network model of tribological properties of various additives in neopentyl polyol ester (NPE-3) was established by using BP neural network theory. In the face of the requirement of environmental protection and the development trend of automobile gear lubrication, it is imperative to develop and develop environment-friendly automobile gear lubricating oil. It is of great significance to carry out the lubricating performance of environment-friendly automobile gear lubricating oil.
【學(xué)位授予單位】:沈陽(yáng)理工大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2016
【分類號(hào)】:U473.6

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