重型板式給料機(jī)動力學(xué)仿真及結(jié)構(gòu)強(qiáng)度有限元分析
本文選題:重型板式給料機(jī) 切入點(diǎn):驅(qū)動功率 出處:《吉林大學(xué)》2015年碩士論文 論文類型:學(xué)位論文
【摘要】:重型板式給料機(jī)是金屬和非金屬礦山物料轉(zhuǎn)載運(yùn)輸自動化的關(guān)鍵設(shè)備,其性能直接影響到礦山開采運(yùn)輸?shù)纳a(chǎn)效率和安全性。本論文結(jié)合國內(nèi)重型板式給料機(jī)研發(fā)課題,對其在不同工況下的電機(jī)功率、動態(tài)性能以及關(guān)鍵零部件的結(jié)構(gòu)強(qiáng)度進(jìn)行了分析計算。首先,根據(jù)鏈條傳動原理,給出了驅(qū)動鏈輪所受總阻力的計算方法,在此基礎(chǔ)上得到了驅(qū)動鏈輪在滿載和空載工況下運(yùn)行所需的功率。其次,運(yùn)用多體動力學(xué)軟件RecurDyn中的履帶模塊建立了板式給料機(jī)的虛擬樣機(jī)模型,分析了重型板式給料機(jī)在空載和滿載啟動、穩(wěn)定運(yùn)行和制動三個階段的電機(jī)功率,并且與理論計算結(jié)果進(jìn)行對比,進(jìn)一步驗(yàn)證了理論計算的合理性。然后,建立了驅(qū)動軸的剛?cè)狁詈夏P?以得到的驅(qū)動功率為加載條件,分析了驅(qū)動軸在不同工況下的動態(tài)強(qiáng)度,提取了危險位置節(jié)點(diǎn)應(yīng)力的實(shí)時變化情況,在此基礎(chǔ)上評價了驅(qū)動軸的可靠性。最后,建立了支架、驅(qū)動軸和鏈板等關(guān)鍵零部件的有限元模型,分析了危險工況下各關(guān)鍵零部件的強(qiáng)度和剛度,另外,對支架進(jìn)行了模態(tài)分析,通過振型得到支架的薄弱部位,為改進(jìn)設(shè)計提供指導(dǎo)。 本論文給出的重型板式給料機(jī)的電機(jī)驅(qū)動功率計算方法、虛擬樣機(jī)動力學(xué)仿真以及關(guān)鍵零部件的剛?cè)狁詈夏P徒⑦^程和分析方法,為重型板式給料機(jī)的設(shè)計提供了參考。
[Abstract]:Heavy plate feeder is the key equipment for the automation of material transfer and transportation in metal and non-metal mines, and its performance directly affects the production efficiency and safety of mining and transportation. The motor power, dynamic performance and structural strength of key parts are analyzed and calculated under different working conditions. Firstly, according to the principle of chain transmission, the method of calculating the total resistance of driving sprocket is given. On this basis, the required power of driving sprocket under full load and no-load conditions is obtained. Secondly, the virtual prototype model of plate feeder is established by using the crawler module of multi-body dynamics software RecurDyn. The motor power of heavy-duty plate feeder in the three stages of no-load and full-load start-up, steady operation and braking is analyzed, and compared with the theoretical calculation results, the rationality of the theoretical calculation is further verified. The rigid-flexible coupling model of the driving shaft is established. The dynamic strength of the driving shaft under different working conditions is analyzed with the driving power as the loading condition, and the real-time variation of the node stress at the dangerous position is extracted. On this basis, the reliability of the drive shaft is evaluated. Finally, the finite element model of the key parts, such as the bracket, the drive shaft and the chain plate, is established, and the strength and stiffness of the key parts under dangerous working conditions are analyzed. Modal analysis was carried out to obtain the weak position of the support by vibration mode, which provided guidance for improving the design. In this paper, the calculation method of motor driving power of heavy plate feeder, the dynamic simulation of virtual prototype and the establishment and analysis method of rigid-flexible coupling model of key parts are presented, which provides a reference for the design of heavy plate feeder.
【學(xué)位授予單位】:吉林大學(xué)
【學(xué)位級別】:碩士
【學(xué)位授予年份】:2015
【分類號】:TD634
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