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小輪雙鼓修形面齒輪嚙合性能分析與實(shí)驗(yàn)

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  本文關(guān)鍵詞:小輪雙鼓修形面齒輪嚙合性能分析與實(shí)驗(yàn) 出處:《河南科技大學(xué)》2012年碩士論文 論文類型:學(xué)位論文


  更多相關(guān)文章: 面齒輪傳動(dòng) 局部共軛 雙鼓修形 輪齒接觸分析 磨齒


【摘要】:面齒輪傳動(dòng)作為一種新型齒輪傳動(dòng),具有結(jié)構(gòu)緊湊、傳動(dòng)比大、重合度高、安裝簡(jiǎn)便、小輪易于制造等優(yōu)點(diǎn)。因其獨(dú)特的分流傳動(dòng)特性,在航空動(dòng)力傳輸領(lǐng)域具有廣泛的應(yīng)用前景。為了提高面齒輪的傳動(dòng)性能和嚙合質(zhì)量,,本文提出了小輪雙鼓修形、曲面錐形砂輪展成磨削面齒輪的方法。 1.研究了圓弧軌跡、拋物線軌跡兩種小輪雙鼓齒面修形方法,建立了展成坐標(biāo)系,推導(dǎo)了雙鼓修形小輪、面齒輪齒面方程及嚙合方程;用Matlab計(jì)算并繪制了小輪雙鼓修形與原漸開線齒面間的失配量關(guān)系圖。 2.建立了計(jì)及安裝誤差的輪齒接觸分析模型,研究了局部共軛面齒輪副的嚙合特性,通過(guò)計(jì)算機(jī)嚙合仿真,給出了小輪齒向單向修形、小輪雙鼓修形的接觸路徑和傳動(dòng)誤差;分析了不同修形參數(shù)對(duì)小輪雙鼓修形面齒輪副嚙合性能的影響。 3.提出了小輪雙鼓成形磨齒以及曲面錐形砂輪展成磨削正交面齒輪的方法;建立了小輪磨削砂輪與小輪、面齒輪磨削砂輪與面齒輪的坐標(biāo)系,推導(dǎo)了小輪磨削、大輪磨削砂輪的軸截面廓形及回轉(zhuǎn)面方程;研究了面齒輪磨削組合砂輪的修整原理;建立了面齒輪磨齒模型。 4.結(jié)合現(xiàn)有的514型插齒機(jī),設(shè)計(jì)了一種面齒輪插齒加工工裝。完成了面齒輪插齒加工,小輪雙鼓修形磨削試驗(yàn),在Y9550型錐齒輪滾檢機(jī)上進(jìn)行了滾檢和噪聲實(shí)驗(yàn)。實(shí)驗(yàn)結(jié)果,驗(yàn)證了小輪雙鼓修形理論方法的可行性與正確性。
[Abstract]:As a new type of gear transmission, face gear transmission has the advantages of compact structure, high transmission ratio, high coincidence degree, simple installation and easy manufacture of small wheels. In order to improve the transmission performance and meshing quality of surface gear, a new method of grinding surface gear with small wheel double drum and curved cone grinding wheel is presented in this paper. 1. The arc trajectory and parabola trajectory are studied, and the two methods of tooth surface modification are established, and the equations of tooth surface and meshing are derived. The mismatch relationship between double drum modification of small wheel and original involute tooth surface is calculated and drawn by Matlab. 2. The gear tooth contact analysis model considering the installation error is established, and the meshing characteristic of the local conjugate face gear pair is studied. Through the computer meshing simulation, the unidirectional modification of the small wheel tooth is given. Contact path and transmission error of small wheel double drum modification; The influence of different modification parameters on meshing performance of gear pair with double drum modification surface is analyzed. 3. The method of grinding orthogonal face gear with small wheel double drum forming grinding and curved cone grinding wheel is put forward. The coordinate system of grinding wheel and wheel and surface gear grinding wheel and surface gear grinding wheel are established. The axial section profile and rotary surface equation of small wheel grinding wheel and large wheel grinding wheel are derived. The dressing principle of surface gear grinding combined grinding wheel is studied. The surface gear grinding model is established. 4. According to the existing 514 gear shaper, a gear shaper machining tool is designed. The surface gear shaper is finished, and the small wheel double drum grinding experiment is carried out. The rolling test and noise test are carried out on Y9550 bevel gear roller tester. The experimental results verify the feasibility and correctness of the theoretical method of small wheel double drum modification.
【學(xué)位授予單位】:河南科技大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2012
【分類號(hào)】:TH132.41

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