德國(guó)瓊格精密平面磨床的再制造
本文關(guān)鍵詞: 機(jī)床再制造 德國(guó)瓊格小型精密平面磨床 PLC 評(píng)估 工業(yè)機(jī)器人 對(duì)接 出處:《西京學(xué)院》2015年碩士論文 論文類(lèi)型:學(xué)位論文
【摘要】:機(jī)床再制造是一種基于廢舊機(jī)床資源循環(huán)利用但又區(qū)別于機(jī)床維修的機(jī)床制造新模式。舊機(jī)床的再制造最大程度的改善了我國(guó)機(jī)械制造業(yè)的困境:我國(guó)機(jī)床的保有量占世界首位,但是整體技術(shù)水平落后,一大部分機(jī)床面臨著技術(shù)性或者功能性的淘汰。舊機(jī)床再制造的推廣不僅是解決我國(guó)舊機(jī)床處理過(guò)程所存在問(wèn)題的有效途徑,而且再制造的“新機(jī)床”綜合能力也得到了提升。本文根據(jù)舊機(jī)床再制造的理念和經(jīng)驗(yàn),結(jié)合企業(yè)實(shí)例,完成一臺(tái)德國(guó)瓊格小型精密平面磨床基于PLC的再制造。運(yùn)用現(xiàn)代先進(jìn)制造技術(shù),現(xiàn)代機(jī)床設(shè)計(jì)理念、方法等對(duì)廢舊機(jī)床進(jìn)行可再制造性評(píng)估、拆卸以及創(chuàng)新性再設(shè)計(jì)、再加工、再裝配,最終完成一臺(tái)“新機(jī)床”。根據(jù)再制造的一般步驟,本文分為以下幾個(gè)部分:首先,分析了機(jī)床再制造產(chǎn)業(yè)發(fā)展的需求以及機(jī)床再制造技術(shù)發(fā)展的迫切性和研究意義,結(jié)合所選課題,進(jìn)行可再制造性評(píng)估,并確定新的設(shè)計(jì)方案——PLC控制。其次,對(duì)課題整體系統(tǒng)進(jìn)行分析并改進(jìn),根據(jù)新方案為各部分確定控制方式,對(duì)機(jī)床進(jìn)行再加工、再裝配,對(duì)新系統(tǒng)進(jìn)行調(diào)試和試運(yùn)行。最后,結(jié)合已完成的再制造機(jī)床,搭建實(shí)驗(yàn)臺(tái),實(shí)現(xiàn)其與工業(yè)機(jī)器人的對(duì)接應(yīng)用,為再制造出的“新機(jī)床”添加新的應(yīng)用功能。
[Abstract]:Machine tool remanufacturing is a new mode of machine tool manufacturing based on recycling of waste machine tool resources but different from machine tool maintenance. The remanufacture of old machine tool improves the dilemma of machinery manufacturing industry in our country to the greatest extent: the guarantee of machine tool in our country. The largest number in the world, However, the overall technical level is backward, and a large number of machine tools are facing technical or functional elimination. The promotion of remanufacturing of the old machine tools is not only an effective way to solve the problems existing in the processing process of the old machine tools in China. Moreover, the comprehensive capability of the "new machine tool" for remanufacturing has also been improved. According to the concept and experience of the remanufacturing of the old machine tool, this paper combines the enterprise example, To complete the remanufacture of a small precision plane grinder based on PLC in Germany. Using modern advanced manufacturing technology, modern machine tool design concept, methods and so on, to evaluate the remanufacturability, disassembly, innovative redesign and reprocessing of used machine tools. According to the general steps of remanufacturing, this paper is divided into the following parts: firstly, the requirements of the development of the machine tool remanufacturing industry and the urgency and significance of the development of the machine tool remanufacturing technology are analyzed. Combined with the selected project, the remanufacturability evaluation is carried out, and a new design scheme, PLC control, is determined. Secondly, the overall system of the project is analyzed and improved. According to the new scheme, the control mode is determined for each part, and the machine tool is reprocessed and reassembled. The new system is debugged and trial-run. Finally, the experiment bench is built with the finished remanufacturing machine tool to realize the docking application with the industrial robot, and a new application function is added for the remanufactured "new machine tool".
【學(xué)位授予單位】:西京學(xué)院
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2015
【分類(lèi)號(hào)】:TG582
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