本文選題：CODESYS + 工具磨床�。� 參考：《山東建筑大學(xué)》2017年碩士論文

【摘要】：隨著機(jī)械加工行業(yè)的發(fā)展,市場對于機(jī)床刀具提出了更高的標(biāo)準(zhǔn),這就使得對加工刀具的工具磨床提出了更高的要求,為了更好的實(shí)現(xiàn)對刀具修磨以及對于刀具性能的研究,目前教學(xué)科研實(shí)驗(yàn)室中手動萬能工具磨床的運(yùn)動控制系統(tǒng)的設(shè)計開發(fā)也變成了工具磨床改進(jìn)的一個重點(diǎn)研究。當(dāng)前運(yùn)動控制系統(tǒng)的已經(jīng)從當(dāng)年的封閉式結(jié)構(gòu)逐漸走向開放化,為了符合實(shí)驗(yàn)室工具磨床的使用要求,也同時使得該磨床控制系統(tǒng)符合現(xiàn)代造業(yè)開放性和柔性化加工的需求。本課題設(shè)計一種可以通過參數(shù)化編程便可以實(shí)現(xiàn)工具磨床對于陶瓷試樣的周邊磨削的控制系統(tǒng),相對于傳統(tǒng)的數(shù)控系統(tǒng),不再需要G代碼編程,軟硬件拓展性也得到大大提升。本文通過對工具磨床和運(yùn)動控制系統(tǒng)的深入研究,設(shè)計了一款基于CODESYS的陶瓷試樣磨床控制系統(tǒng),在本論文工作過程中首先討論了工具磨床以及運(yùn)動控制系統(tǒng)的發(fā)展,并對此進(jìn)行了分析總結(jié),明確目前實(shí)驗(yàn)室中工具磨床控制系統(tǒng)設(shè)計必要性及設(shè)計趨勢,然后分析了磨床本體機(jī)械結(jié)構(gòu),明確磨床工作原理、工作過程,分析確定控制系統(tǒng)如何通過控制工作臺實(shí)現(xiàn)運(yùn)動系統(tǒng)的控制,其次通過對比分析選擇了基于CODESYS和工業(yè)實(shí)時以太網(wǎng)總線的運(yùn)動控制系統(tǒng)的設(shè)計,對硬件進(jìn)行選型分析,詳細(xì)介紹了五軸板卡的使用,明確電機(jī)以及輔助設(shè)備的選擇,最后通過CODESYS軟件編程實(shí)現(xiàn)磨床控制系統(tǒng)設(shè)計,使磨床可以通過參數(shù)化編程實(shí)現(xiàn)自動運(yùn)動控制,手動運(yùn)動控制,設(shè)計了便于操作和理解的人機(jī)交互界面并對控制系統(tǒng)的軟件應(yīng)用界面做了簡單介紹。在本文最后通過對制備的陶瓷刀片切割,然后用改進(jìn)的工具磨床對刀片磨削加工,結(jié)果驗(yàn)證了本設(shè)計的可行性,達(dá)到了初步的加工要求。
[Abstract]:With the development of machining industry, the market has put forward a higher standard for machine tool tools, which makes the tool grinding machine for machining tools put forward higher requirements, in order to better achieve the tool grinding and tool performance research. At present, the design and development of the motion control system of the manual universal tool grinder in the teaching and research laboratory has also become an important research for the improvement of the tool grinder. In order to meet the requirements of the laboratory tool grinder, the control system of the motion control system has been gradually open from the closed structure of the current year to the requirements of open and flexible machining in modern manufacturing industry. In this paper, we design a control system which can be used to control the peripheral grinding of ceramic samples by parameterized programming. Compared with the traditional NC system, the G code programming is no longer required, and the extensibility of hardware and software is greatly improved. In this paper, a control system of ceramic sample grinder based on CODESYS is designed through the deep research of tool grinder and motion control system. In this paper, the development of tool grinder and motion control system is discussed firstly. The necessity and the design trend of the control system of tool grinder in the laboratory are clarified. Then the mechanical structure of the grinder body is analyzed, and the working principle and working process of the grinder are clarified. This paper analyzes and determines how the control system can realize the control of motion system through the control workbench. Secondly, the design of motion control system based on CODESYS and industrial real-time Ethernet bus is selected, and the hardware selection is analyzed. The use of five-axis board card is introduced in detail, and the choice of motor and auxiliary equipment is defined. Finally, the grinding machine control system is designed by CODESYS software, so that the grinding machine can realize automatic motion control and manual motion control through parameterized programming. The man-machine interface which is easy to operate and understand is designed and the software application interface of the control system is introduced briefly. At the end of this paper, the ceramic blade is cut, and then the tool grinder is used to grinding the blade. The result verifies the feasibility of the design and meets the preliminary processing requirements.
【學(xué)位授予單位】：山東建筑大學(xué)
【學(xué)位級別】：碩士
【學(xué)位授予年份】：2017
【分類號】：TG711;TQ174.6

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本文編號：1958526