隔爆一體式電機(jī)調(diào)速系統(tǒng)部分硬件功率設(shè)計(jì)問(wèn)題及其控制技術(shù)研究
本文選題:隔爆一體式電機(jī) + 電力電子建模; 參考:《沈陽(yáng)工業(yè)大學(xué)》2014年博士論文
【摘要】:本文以教育部創(chuàng)新團(tuán)隊(duì)項(xiàng)目、遼寧省教育廳創(chuàng)新團(tuán)隊(duì)項(xiàng)目及撫順煤礦電機(jī)制造有限責(zé)任公司項(xiàng)目為背景,以1140V/75kW隔爆一體式電機(jī)為研究對(duì)象,針對(duì)煤礦作業(yè)空間狹窄及變頻調(diào)速系統(tǒng)與電機(jī)高度集成后帶來(lái)的驅(qū)動(dòng)系統(tǒng)體積問(wèn)題、無(wú)速度傳感器矢量控制轉(zhuǎn)速估計(jì)值易受測(cè)量參數(shù)影響問(wèn)題、系統(tǒng)成本等問(wèn)題,開(kāi)展了隔爆一體式電機(jī)調(diào)速系統(tǒng)硬件功率設(shè)計(jì)及轉(zhuǎn)速估計(jì)研究。論文的主要研究?jī)?nèi)容包括以下幾個(gè)方面: 為了提高系統(tǒng)集成度,縮減隔爆一體式電機(jī)體積及成本,基于電力電子系統(tǒng)建模,對(duì)變頻調(diào)速系統(tǒng)硬件功率部分展開(kāi)設(shè)計(jì)。研究一種解析法計(jì)算逆變器母線電容參數(shù)的方法,對(duì)整流輸出一個(gè)周期內(nèi)的波形進(jìn)行詳細(xì)分析,考慮了電壓跌幅、紋波電流、系統(tǒng)穩(wěn)定性的相互影響,并采用牛頓-拉夫遜法計(jì)算母線電容值。給出了輸入電流、進(jìn)線電抗器電壓、母線電容電壓、母線電容紋波電流、輸出電流的仿真與計(jì)算方法。 針對(duì)隔爆一體式電機(jī)設(shè)計(jì)過(guò)程中受到體積及溫升的制約,準(zhǔn)確計(jì)算整流器及逆變器損耗對(duì)于正確設(shè)計(jì)隔爆一體式電機(jī)調(diào)速系統(tǒng)水冷散熱器及合理選擇IGBT具有重要意義。基于此,提出解析法計(jì)算可控整流器、逆變器IGBT損耗的計(jì)算方案。在實(shí)現(xiàn)過(guò)程中,綜合考慮了門(mén)極驅(qū)動(dòng)電阻、直流母線電壓、溫度、結(jié)溫對(duì)IGBT損耗的影響。給出了SVPWM調(diào)制算法下逆變器IGBT及Diode的導(dǎo)通損耗、開(kāi)關(guān)損耗、總損耗、溫差及結(jié)溫的計(jì)算方法?紤]到IGBT損耗與結(jié)溫相互影響的特點(diǎn),利用自定義熱路模型,提出以環(huán)境溫度為初始條件的循環(huán)迭代算法,最后給出了IGBT結(jié)溫、殼溫及散熱器溫度曲線。定量分析了直流母線電壓、門(mén)極驅(qū)動(dòng)電阻、環(huán)境溫度對(duì)整流器及逆變器的損耗及溫升計(jì)算的影響。在此基礎(chǔ)上,設(shè)計(jì)水冷散熱器一臺(tái),對(duì)隔爆一體式電機(jī)主要發(fā)熱部件進(jìn)行了損耗計(jì)算,并應(yīng)用溫度仿真軟件進(jìn)行熱流分析,將仿真與實(shí)驗(yàn)進(jìn)行了對(duì)比。 對(duì)調(diào)速系統(tǒng)電流及轉(zhuǎn)速調(diào)節(jié)器參數(shù)進(jìn)行基于MATLAB與Simplorer/Ansoft協(xié)同仿真平臺(tái)的在線調(diào)整,通過(guò)程序優(yōu)化正確的PI調(diào)節(jié)器參數(shù),為系統(tǒng)實(shí)驗(yàn)時(shí)PI參數(shù)的整定節(jié)約時(shí)間。 基于DSP2812對(duì)隔爆一體式電機(jī)調(diào)速系統(tǒng)進(jìn)行無(wú)速度傳感器矢量控制程序設(shè)計(jì)。針對(duì)煤礦電網(wǎng)電壓波動(dòng)大,轉(zhuǎn)速估計(jì)過(guò)程中采集數(shù)據(jù)易受測(cè)量參數(shù)劇烈波動(dòng)而導(dǎo)致的轉(zhuǎn)速估計(jì)誤差增大問(wèn)題,研究采用基于模糊自適應(yīng)卡爾曼濾波的感應(yīng)電動(dòng)機(jī)無(wú)速度傳感器控制策略。通過(guò)監(jiān)視理論殘差與實(shí)際殘差的比值,對(duì)測(cè)量噪聲協(xié)方差陣進(jìn)行遞推在線修正,使其逐漸逼近真實(shí)噪聲水平,從而使濾波器執(zhí)行最優(yōu)估計(jì),提升轉(zhuǎn)速估計(jì)策略抗測(cè)量參數(shù)波動(dòng)的能力,提高估算精度。 對(duì)隔爆一體式電機(jī)進(jìn)行結(jié)構(gòu)設(shè)計(jì),制作1140V/75kW隔爆一體式電機(jī)一臺(tái)。搭建實(shí)驗(yàn)平臺(tái),分別在空載及負(fù)載條件下,對(duì)其進(jìn)行實(shí)驗(yàn)研究。主要包括:空載條件下開(kāi)關(guān)特性實(shí)驗(yàn)、不同轉(zhuǎn)速、負(fù)載轉(zhuǎn)矩下溫升實(shí)驗(yàn)、PI參數(shù)調(diào)節(jié)實(shí)驗(yàn)、速度突然上升、下降、電流突加擾動(dòng)等轉(zhuǎn)速估計(jì)實(shí)驗(yàn)等。驗(yàn)證采用本文所提出的方案、設(shè)計(jì)的隔爆一體式電機(jī)的正確性與可行性。
[Abstract]:Based on the innovation team project of the Ministry of education, the innovation team project of the Liaoning provincial education department and the project of the Fushun coal mine motor manufacturing limited liability company, the 1140V/75kW flameproof integrated motor is taken as the research object, and the volume problem of the driving system caused by the narrow coal mine operation space and the integration of the variable frequency speed regulation system and the motor's high degree The speed estimation of the vector control of the degree sensor is easily affected by the influence of the measurement parameters and the system cost. The research on the hardware power design and speed estimation of the flameproof motor speed control system is carried out. The main contents of this paper include the following aspects:
In order to improve the system integration and reduce the volume and cost of the flameproof motor, based on the modeling of the power electronic system, the hardware power part of the variable frequency speed regulation system is designed. A method for calculating the capacitance parameters of the inverter bus is studied. The waveform of the rectifier output is analyzed in a period of time, and the voltage drop is considered. The ripple current, the mutual influence of the stability of the system, and the calculation of the bus capacitance value by Newton Raphson method. The simulation and calculation method of input current, line reactor voltage, bus capacitor voltage, busbar capacitance ripple current and output current are given.
In view of the restriction of the volume and temperature rise in the design of the flameproof motor, it is important for the correct design of the rectifier and the loss of the inverter for the correct design of the water-cooled radiator of the flameproof motor speed regulation system and the rational selection of IGBT. Based on this, an analytical method is proposed to calculate the IGBT loss of the inverter and the inverter. In the process of realization, the influence of gate drive resistance, DC bus voltage, temperature and junction temperature on IGBT loss is taken into consideration. The calculation method of conduction loss, switching loss, total loss, temperature difference and junction temperature of inverter IGBT and Diode under SVPWM modulation algorithm is given. Considering the characteristics of the mutual influence of IGBT loss and junction temperature, a custom heat path is taken into account. A cyclic iterative algorithm with the initial conditions of ambient temperature is proposed. Finally, the IGBT junction temperature, the temperature of the shell and the temperature of the radiator are given. The influence of the DC bus voltage, the gate drive resistance and the ambient temperature on the loss and temperature rise of the rectifier and inverter is quantitatively analyzed. On this basis, a water cooled radiator is designed and the flameproof is designed. The loss calculation of the main heating parts of the integrated motor is carried out, and the heat flow analysis is carried out by using the temperature simulation software. The simulation and experiment are compared.
The on-line adjustment of the MATLAB and Simplorer/Ansoft co simulation platform is carried out on the parameters of the current and speed regulator of the speed regulation system. The parameters of the correct PI regulator are optimized by the program, and the time for the tuning of the PI parameters in the system experiment is saved.
Based on DSP2812, the design of speed sensorless vector control program for flameproof motor speed control system is designed. In view of the large voltage fluctuation of the coal mine power system, the error of speed estimation caused by the strenuous fluctuation of the measured parameters in the process of speed estimation is increased, and the induction power based on fuzzy adaptive Calman filter is studied. By monitoring the ratio of the theoretical residual and the actual residual, by monitoring the ratio of the theoretical residual and the actual residuals, the measurement noise covariance matrix is recursively modified to make it gradually approximate to the real noise level, thus making the optimal estimation of the filter, improving the ability of the speed estimation strategy to resist the fluctuation of the measurement parameters and improving the accuracy of the estimation.
The structure design of the flameproof motor is made and one of the 1140V/75kW flameproof motor is made. The experimental platform is set up. The experimental research is carried out under the condition of load and load. It mainly includes the experiment of the switching characteristic under the condition of empty load, the different speed, the temperature rise experiment under the load torque, the PI parameter adjustment experiment, the sudden rising of the speed. The speed estimation experiments such as reduction, current disturbance and so on, verify the correctness and feasibility of the design of the flameproof integrated motor.
【學(xué)位授予單位】:沈陽(yáng)工業(yè)大學(xué)
【學(xué)位級(jí)別】:博士
【學(xué)位授予年份】:2014
【分類(lèi)號(hào)】:TM357
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