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基于超聲波技術(shù)的徑向滑動(dòng)軸承潤(rùn)滑液工作狀態(tài)研究

發(fā)布時(shí)間:2018-06-24 21:13

  本文選題:超聲波 + 徑向滑動(dòng)軸承; 參考:《長(zhǎng)安大學(xué)》2015年博士論文


【摘要】:流體潤(rùn)滑油膜對(duì)于減小相對(duì)運(yùn)動(dòng)機(jī)件之間的摩擦和磨損具有重要的作用。油膜厚度過(guò)薄會(huì)導(dǎo)致機(jī)件表面的相互接觸,進(jìn)而產(chǎn)生較高摩擦和磨損,油膜厚度過(guò)大又會(huì)導(dǎo)致不必要的攪油能量損失。為了保證相對(duì)運(yùn)動(dòng)的機(jī)件能得到良好的潤(rùn)滑,同時(shí)又不損失過(guò)多的能量,需要確保潤(rùn)滑油膜的厚度。測(cè)量潤(rùn)滑油膜的厚度不僅有助于改進(jìn)機(jī)件的設(shè)計(jì),而且掌握潤(rùn)滑油膜的工作狀態(tài)。潤(rùn)滑油膜的破裂會(huì)導(dǎo)致潤(rùn)滑失效,進(jìn)而導(dǎo)致機(jī)件的毀壞,所以對(duì)潤(rùn)滑油膜厚度的測(cè)量是非常有必要的。超聲波是一種非破壞性的、安全以及便攜的技術(shù)。由于成本的降低和脈沖能力以及數(shù)字化技術(shù)的普及,超聲波設(shè)備的使用越來(lái)越廣泛。由于超聲波的特性大部分都取決于傳播介質(zhì),這使超聲波技術(shù)非常適于用來(lái)檢測(cè)潤(rùn)滑油膜的厚度。此技術(shù)通過(guò)檢測(cè)由潤(rùn)滑油膜反射的一部分聲波就可測(cè)量油膜厚度。但是由于在試驗(yàn)臺(tái)搭建、超聲波使用及其準(zhǔn)確度驗(yàn)證等方面存在許多困難,此技術(shù)目前在油膜厚度檢測(cè)方面的使用還有很多工作要做。本文利用高頻超聲波對(duì)徑向滑動(dòng)軸承內(nèi)潤(rùn)滑液的油膜厚度和氣穴效應(yīng)進(jìn)行了研究。并簡(jiǎn)化了測(cè)量系統(tǒng),降低了測(cè)量成本,提高了超聲波技術(shù)的便捷性,為實(shí)現(xiàn)徑向滑動(dòng)軸承油膜厚度的車載測(cè)量打下了堅(jiān)實(shí)的基礎(chǔ),為后人的研究提供了理論依據(jù),也為軸承的設(shè)計(jì)和特殊使用條件下潤(rùn)滑劑的選用提供了理論參考。最重要的是,掌握了潤(rùn)滑狀態(tài)可以調(diào)節(jié)維護(hù)修理的周期,預(yù)防由于潤(rùn)滑失效導(dǎo)致的經(jīng)濟(jì)損失。本文首先根據(jù)所測(cè)目標(biāo)是徑向滑動(dòng)軸承的瞬時(shí)油膜厚度而選擇將超聲波傳感器安裝在軸頸內(nèi)部,與軸頸一起旋轉(zhuǎn);然后通過(guò)對(duì)徑向滑動(dòng)軸承模擬儀的形狀和尺寸進(jìn)行分析,選擇了單獨(dú)的壓電元件作為超聲波傳感器進(jìn)行超聲波信號(hào)的發(fā)射和接收;在此基礎(chǔ)上根據(jù)壓電元件與油膜之間的距離選擇了壓電元件的頻率;隨后根據(jù)壓電元件在工作時(shí)需要進(jìn)行高速旋轉(zhuǎn)的特性選擇了合適的滑環(huán)解決與電源之間的電路連接問(wèn)題;利用Labview軟件編寫(xiě)程序?qū)υ囼?yàn)系統(tǒng)進(jìn)行控制,并在其中運(yùn)用彈簧模型利用反射率計(jì)算油膜厚度;設(shè)計(jì)了不同的試驗(yàn)臺(tái)對(duì)彈簧模型中的參數(shù)進(jìn)行測(cè)量;設(shè)計(jì)了特定的試驗(yàn)臺(tái)考察溫度對(duì)壓電元件的影響;搭建試驗(yàn)臺(tái)并在驗(yàn)證其可靠性的基礎(chǔ)上對(duì)載荷、轉(zhuǎn)速和溫度的變化對(duì)徑向滑動(dòng)軸承的瞬時(shí)油膜厚度和氣穴效應(yīng)的影響進(jìn)行了測(cè)量,并對(duì)可能導(dǎo)致潤(rùn)滑失效的工作條件進(jìn)行了預(yù)測(cè)。本文的結(jié)果顯示,超聲波技術(shù)是一種十分可靠的油膜潤(rùn)滑狀態(tài)測(cè)量技術(shù),但是由于超聲波波長(zhǎng)限制,本文所開(kāi)發(fā)的利用超聲波技術(shù)和彈簧模型相結(jié)合測(cè)量油膜厚度的技術(shù),只適用于微米級(jí)別的油膜厚度,且溫度的升高會(huì)導(dǎo)致超聲波傳感器產(chǎn)生的超聲脈沖的能量呈線性降低。徑向滑動(dòng)軸承的載荷變大、溫度升高、轉(zhuǎn)速降低都會(huì)導(dǎo)致最小油膜厚度的減小、軸頸與軸瓦上加載點(diǎn)位置之間的距離越來(lái)越近以及氣穴效應(yīng)的增大。
[Abstract]:Fluid lubricating oil film plays an important role in reducing friction and wear between the relatively moving parts. Too thin film thickness will lead to contact on the surface of the machine, resulting in higher friction and wear. Too much oil film thickness will lead to unnecessary oil stirring energy loss. In order to ensure the relative motion of the machine can be well run. It needs to ensure the thickness of the lubricating oil film without losing too much energy at the same time. Measuring the thickness of the lubricating film not only helps to improve the design of the machine parts, but also grasps the working state of the lubricating film. The rupture of the lubricating oil film will lead to the failure of the lubrication and cause the destruction of the machine parts, so it is very necessary to measure the thickness of the lubricating oil film. Yes. Ultrasonic is a non destructive, safe and portable technology. The use of ultrasonic equipment is more and more widely used because of cost reduction, pulse ability and the popularization of digital technology. The characteristics of ultrasonic wave are mostly dependent on Yu Chuanbo medium, which makes ultrasonic technology very suitable for detecting the thickness of lubricating oil film. This technique can measure the thickness of the oil film by detecting a part of the acoustic wave reflected from the lubricating oil film. But because there are many difficulties in the use of ultrasonic and its accuracy verification in the test bench, there are many work to do in the field of oil film thickness detection. The oil film thickness and cavitation effect of the inner lubricating fluid are studied, and the measurement system is simplified, the measurement cost is reduced, the convenience of the ultrasonic technology is improved, the solid foundation for the vehicle measurement of the oil film thickness of the radial journal bearing is laid down, the theoretical basis is provided for the research of the later people, and the design and special of the bearings are also provided. A theoretical reference is provided for the selection of lubricants under special conditions. The most important thing is that the lubrication state can be controlled to maintain the repair period and prevent the economic loss due to lubrication failure. Firstly, the ultrasonic sensor is chosen to be installed in the neck of the shaft according to the instantaneous oil film thickness of the radial sliding bearing. Through the analysis of the shape and size of the radial journal bearing simulator, a single piezoelectric element is selected as the ultrasonic sensor to transmit and receive the ultrasonic signal. On this basis, the frequency of the piezoelectric element is selected according to the distance between the piezoelectric element and the oil film; then the piezoelectric element is based on the piezoelectric element. In the work, the characteristic of high speed rotation is needed to choose the suitable slip ring to solve the circuit connection between the power and the power supply. The test system is controlled by Labview software program, and the spring model is used to calculate the oil film thickness by using the reflectivity, and the parameters of the spring model are designed by different test rig. The influence of the temperature on the piezoelectric element is designed and the test bench is built to measure the influence of the load, speed and temperature on the instantaneous oil film thickness and cavitation effect of the radial sliding bearing on the basis of its reliability, and the working conditions that can lead to the failure of the lubrication are predicted. The results of this paper show that ultrasonic technology is a very reliable technique for measuring the state of oil film lubrication. However, because of the limitation of ultrasonic wave length, the technique used in this paper to measure the thickness of oil film by combining the ultrasonic technology with the spring model is only suitable for the thickness of the oil film in the micron level, and the increase of temperature will lead to ultrasonic sensing. The energy of the ultrasonic pulse produced by the device decreases linearly. The load of the radial journal bearing becomes larger, the temperature increases and the speed decreases, which will result in the decrease of the minimum oil film thickness, the distance between the position of the load point on the shaft neck and the axle bush, and the increase of the cavitation effect.
【學(xué)位授予單位】:長(zhǎng)安大學(xué)
【學(xué)位級(jí)別】:博士
【學(xué)位授予年份】:2015
【分類號(hào)】:TH133.31;TB553

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