太陽(yáng)能生產(chǎn)企業(yè)庫(kù)區(qū)布置與貨位優(yōu)化研究
本文選題:布置規(guī)劃 + 分類分區(qū)。 參考:《山東大學(xué)》2014年碩士論文
【摘要】:隨著經(jīng)濟(jì)全球化及本土企業(yè)參與國(guó)際化競(jìng)爭(zhēng)的需要,中國(guó)企業(yè)越來越需要近一步挖掘內(nèi)部管理潛能,不斷提升企業(yè)自身管理能力,更新觀念,調(diào)整思路,提升和改進(jìn)物流戰(zhàn)略,主動(dòng)融入到上下游企業(yè)共同組成的供應(yīng)鏈體系并優(yōu)化內(nèi)部物流管理;倉(cāng)儲(chǔ)環(huán)節(jié)作為供應(yīng)鏈重要的物流節(jié)點(diǎn),對(duì)降低物流成本及提高客戶滿意度有著非常重要的影響,近十幾年來,雖然自動(dòng)化倉(cāng)庫(kù)建設(shè)與使用風(fēng)靡一時(shí),但國(guó)內(nèi)還有很多企業(yè)仍然采用平庫(kù)及一般貨架等較為傳統(tǒng)方式,對(duì)此類企業(yè)來講,如何優(yōu)化貨位存儲(chǔ)以提高作業(yè)效率依然是現(xiàn)實(shí)其必要的需求。 本文涉及企業(yè)是國(guó)內(nèi)某大型太陽(yáng)能生產(chǎn)企業(yè),至今已高速發(fā)展10多年,企業(yè)倉(cāng)儲(chǔ)中心存儲(chǔ)物資主要是太陽(yáng)能生產(chǎn)線供應(yīng)原材料、太陽(yáng)能熱水器水箱、太陽(yáng)能集熱器、熱水器安裝支架、太陽(yáng)能工程材料及配件等,隨著太陽(yáng)能工程業(yè)務(wù)的不斷增加,高庫(kù)存周期工程產(chǎn)品庫(kù)存比重提高,各庫(kù)區(qū)中無法滿足存放及庫(kù)區(qū)面積剩余現(xiàn)象并存,原有規(guī)劃無法滿足現(xiàn)實(shí)需求;個(gè)別大面積庫(kù)區(qū)缺乏有效的貨位設(shè)計(jì)及優(yōu)化,高庫(kù)存狀態(tài)下伴隨著低效率,無法適應(yīng)高效發(fā)貨要求,為了改進(jìn)倉(cāng)儲(chǔ)管理現(xiàn)狀,在充分掌握公司運(yùn)營(yíng)實(shí)際基礎(chǔ)上,對(duì)倉(cāng)庫(kù)布局進(jìn)行重新規(guī)劃,對(duì)幾個(gè)典型存儲(chǔ)庫(kù)區(qū)貨位分配進(jìn)行分析,提出了適合不同庫(kù)區(qū)的貨位優(yōu)化方法,主要內(nèi)容表述如下: 第一、倉(cāng)儲(chǔ)庫(kù)區(qū)布局規(guī)劃,分析企業(yè)倉(cāng)庫(kù)作業(yè)流程及庫(kù)區(qū)分布存在的問題,指出庫(kù)區(qū)實(shí)施布局改進(jìn)的必要性,運(yùn)用SLP布置理論對(duì)一號(hào)庫(kù)區(qū)重新進(jìn)行布局規(guī)劃。 第二、典型庫(kù)區(qū)貨位優(yōu)化,太陽(yáng)能生產(chǎn)企業(yè)倉(cāng)庫(kù)物資包括物料上萬(wàn)種,產(chǎn)品特征各異,針對(duì)非條碼原料存放平庫(kù)區(qū),考慮庫(kù)區(qū)物流路線類型,分別采用基于ABC布局法及出入庫(kù)批量比率法進(jìn)行貨位優(yōu)化。 第三、基于成品搬運(yùn)距離及出庫(kù)頻率兩個(gè)因素建立優(yōu)化模型,采用實(shí)體貨位與概念貨位耦合方法對(duì)水箱庫(kù)區(qū)進(jìn)行貨位優(yōu)化,提出貨位匹配度概念,針對(duì)分配任務(wù)數(shù)量特點(diǎn),分別采用匈牙利算法及伏格爾算法求解。 第四、自動(dòng)化倉(cāng)庫(kù)布局設(shè)計(jì)與貨位優(yōu)化,對(duì)成品庫(kù)區(qū)自動(dòng)化改造進(jìn)行了探索,結(jié)合產(chǎn)品及倉(cāng)庫(kù)結(jié)構(gòu),制訂了庫(kù)區(qū)設(shè)置改造布局方案,提出貨位分配邏輯思路和算法選擇。 第五、總結(jié)與展望
[Abstract]:With the need of economic globalization and local enterprises participating in international competition, Chinese enterprises need to tap the potential of internal management, constantly improve their own management ability, renew their ideas, adjust their thinking, and upgrade and improve their logistics strategy. As an important logistics node in the supply chain, warehousing plays an important role in reducing logistics cost and improving customer satisfaction. In the past decade or so, although the construction and use of automated warehouses have been popular for a while, there are still many domestic enterprises that still adopt more traditional methods such as flat storage and general shelves. For such enterprises, How to optimize the storage of goods to improve the operational efficiency is still a necessary requirement. This article involves the enterprise is a domestic large-scale solar energy production enterprise, has already developed rapidly more than 10 years, the enterprise storage center stores the material mainly is the solar energy production line supplies the raw material, the solar energy water heater water tank, the solar energy collector, Water heater installation support, solar engineering materials and accessories, with the continuous increase of solar engineering business, the proportion of high inventory cycle engineering products inventory increased, each reservoir area can not meet the storage and the remaining area of the reservoir area co-exist, The original plan can not meet the actual needs; in order to improve the status quo of storage management, some large areas of reservoir area lack of effective design and optimization of cargo space, accompanied by low efficiency under the state of high inventory, and unable to adapt to the requirements of efficient delivery, in order to improve the current situation of storage management, On the basis of fully mastering the actual operation of the company, the layout of the warehouse is replanned, the distribution of several typical storage areas is analyzed, and the optimization method of the cargo space suitable for different reservoir areas is put forward. The main contents are as follows: First, the layout planning of the reservoir area, analyzes the operation flow of the enterprise warehouse and the problems existing in the distribution of the reservoir area, points out the necessity of implementing the layout improvement in the reservoir area, and applies the theory of SLP layout to replan the layout of the No. 1 reservoir area. Second, the storage space of a typical reservoir area is optimized. The storage materials of solar energy production enterprises include tens of thousands of materials, and the characteristics of the products vary. For the storage of non-barcode raw materials in the reservoir area, consider the type of logistics route in the reservoir area. Based on ABC layout method and volume ratio method, cargo location optimization is carried out. Thirdly, based on the two factors of finished product handling distance and departure frequency, the optimization model is established, and the coupling method of entity and concept cargo position is used to optimize the cargo position in the reservoir area of water tank, and the concept of cargo position matching degree is put forward, aiming at the characteristics of assignment task quantity. The Hungarian algorithm and the Vogel algorithm are used to solve the problem. Fourthly, the layout design of automated warehouse and the optimization of cargo location are explored. Combining with the product and warehouse structure, the layout scheme of installation and transformation of the reservoir area is formulated, and the logical thinking and algorithm selection of the distribution of goods space are put forward. Fifth, summary and prospect
【學(xué)位授予單位】:山東大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2014
【分類號(hào)】:TB491;F252
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