玻璃瓶藥品包裝自動(dòng)化系統(tǒng)設(shè)計(jì)
本文選題:PLC + 裝箱機(jī); 參考:《山東大學(xué)》2014年碩士論文
【摘要】:包裝機(jī)械是發(fā)展包裝工業(yè)的關(guān)鍵,正向著智能化、自動(dòng)化、高效率、多功能、低消耗方向發(fā)展。藥品的自動(dòng)化包裝設(shè)備作為包裝機(jī)械的一種,用于實(shí)現(xiàn)藥品的自動(dòng)包裝。 鑒于目前隨著公司規(guī)模的不斷壯大,藥品產(chǎn)量的不斷提高,從單一設(shè)備的自動(dòng)化上升到整個(gè)包裝車間設(shè)備的自動(dòng)化,從包裝的一部分工序到整個(gè)包裝過(guò)程,整條生產(chǎn)線及整個(gè)車間的設(shè)計(jì)將成為一種必然趨勢(shì)。整個(gè)生產(chǎn)線的自動(dòng)化可以使我們的產(chǎn)品可以實(shí)現(xiàn)無(wú)人值守,由自動(dòng)操作代替手工操作,特別是為企業(yè)改善工作條件,減少手工勞動(dòng),提高生產(chǎn)效率和減員增效起到了關(guān)鍵作用。綜上所述,我們部門根據(jù)實(shí)際生產(chǎn)的需要對(duì)現(xiàn)有的包裝生產(chǎn)線設(shè)備進(jìn)行改造和創(chuàng)新。 本文通過(guò)對(duì)玻璃瓶藥品包裝過(guò)程的分析,綜合運(yùn)用了自動(dòng)控制、機(jī)械自動(dòng)化、計(jì)算機(jī)技術(shù)、儀器儀表、通信網(wǎng)絡(luò)等眾多學(xué)科知識(shí),設(shè)計(jì)了玻璃瓶藥品自動(dòng)包裝系統(tǒng)。 針對(duì)玻璃瓶藥品自動(dòng)包裝系統(tǒng)中的幾個(gè)關(guān)鍵技術(shù)進(jìn)行了以下幾個(gè)方面的研究: 根據(jù)藥品包裝的工藝要求,確定了藥品自動(dòng)包裝的流程,并提出了“統(tǒng)一控制,分模塊設(shè)計(jì)”的思路,由PLC對(duì)整個(gè)包裝過(guò)程進(jìn)行控制,由觸摸屏對(duì)現(xiàn)場(chǎng)進(jìn)行監(jiān)控,通過(guò)上位WinCC組態(tài)實(shí)現(xiàn)在控制室對(duì)整個(gè)包裝過(guò)程的監(jiān)控。 設(shè)計(jì)了系統(tǒng)的整體方案,找出最簡(jiǎn)單可靠的設(shè)計(jì)方法,分別設(shè)計(jì)了各模塊的程序流程,并采用氣動(dòng)系統(tǒng)驅(qū)動(dòng)執(zhí)行機(jī)構(gòu),完成包裝過(guò)程的各個(gè)工藝流程,對(duì)現(xiàn)有設(shè)備做了選型。 研究了氣動(dòng)系統(tǒng)的總體結(jié)構(gòu),從原理上分析了氣動(dòng)元件和真空吸盤置,對(duì)本系統(tǒng)所需要的真空吸盤進(jìn)行了選型。 根據(jù)本系統(tǒng)的硬件結(jié)構(gòu)和系統(tǒng)的控制要求,設(shè)計(jì)了本系統(tǒng)的控制軟件以及各模塊的控制流程。
[Abstract]:Packaging machinery is the key to the development of packaging industry. It is developing towards intelligence, automation, high efficiency, multifunction and low consumption. As a kind of packaging machinery, the automatic packaging equipment of drugs is used to realize the automatic packaging of drugs. In view of the growing size of the company and the continuous increase in drug production, from the automation of a single equipment to the automation of the whole packaging workshop equipment, from a part of the packaging process to the whole packaging process, The design of the whole production line and the whole workshop will become an inevitable trend. The automation of the whole production line can make our products unattended. Automatic operation instead of manual operation, especially for enterprises to improve working conditions, reduce manual labor, improve production efficiency and increase efficiency has played a key role. To sum up, our department according to the actual production needs of the existing packaging production line equipment transformation and innovation. Based on the analysis of the process of medicine packaging for glass bottles, the automatic packaging system of glass bottles is designed by using the knowledge of automatic control, mechanical automation, computer technology, instruments and instruments, communication network and so on. Several key technologies in the automatic packaging system of glass bottles are studied in the following aspects: According to the technological requirements of drug packaging, the process of automatic drug packaging is determined, and the idea of "unified control, modular design" is put forward. The whole packaging process is controlled by PLC, and the spot is monitored by touch screen. The whole packaging process is monitored in the control room through the upper WinCC configuration. The whole scheme of the system is designed, the most simple and reliable design method is found out, the program flow of each module is designed, and the pneumatic system is used to drive the actuator to complete each process of the packaging process, and the existing equipment is selected. The overall structure of the pneumatic system is studied, the pneumatic components and vacuum sucker are analyzed in principle, and the vacuum suckers needed in the system are selected. According to the hardware structure of the system and the control requirements of the system, the control software of the system and the control flow of each module are designed.
【學(xué)位授予單位】:山東大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2014
【分類號(hào)】:TB486
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