半固化片自動(dòng)裁切機(jī)的研究與開(kāi)發(fā)
發(fā)布時(shí)間:2018-10-24 21:59
【摘要】:隨著印刷電路板(PCB)、覆銅箔板(CCL)生產(chǎn)的精細(xì)化,對(duì)產(chǎn)品質(zhì)量的要求也越來(lái)越高,對(duì)半固化片分切車間的清潔生產(chǎn)和環(huán)境以及操作人員的人身健康標(biāo)準(zhǔn)要求也大幅度提高。本文以半固化片裁切機(jī)為研究對(duì)象,將紅外加熱技術(shù)與機(jī)械裁切相結(jié)合,以研究出具有自主知識(shí)產(chǎn)權(quán)、基于高精度和無(wú)粉塵的半固化片自動(dòng)裁切片設(shè)備為目的,達(dá)到解決現(xiàn)有半固化片裁切設(shè)備易產(chǎn)生白邊、分層、粉塵和拉毛等缺陷的技術(shù)難題,使我國(guó)半固化片裁切設(shè)備的技術(shù)先進(jìn)性和質(zhì)量可靠性達(dá)到國(guó)際領(lǐng)先水平,從而使得我國(guó)PCB、CCL加工技術(shù)躍上新臺(tái)階。 本文以半固化片自動(dòng)裁切機(jī)為研究對(duì)象,利用Solidworks三維實(shí)體建模軟件對(duì)自動(dòng)裁切機(jī)整機(jī)的機(jī)械結(jié)構(gòu)實(shí)體建模,運(yùn)用西門子自主研發(fā)的編程軟件STEP7Micro/WIN SP6編寫(xiě)針對(duì)自動(dòng)裁切機(jī)的控制程序,并使用施耐德自主研發(fā)的觸摸屏界面開(kāi)發(fā)程序Vijeo Designer設(shè)計(jì)好控制界面,從而完成自動(dòng)裁切機(jī)控制系統(tǒng)的開(kāi)發(fā)。論文的主要研究?jī)?nèi)容包括以下幾個(gè)方面: (1)半固化片的不同裁切方法的探討,并對(duì)紅外加熱技術(shù)運(yùn)用到半固化片裁切進(jìn)行相應(yīng)理論研究。 (2)根據(jù)半固化片自動(dòng)裁切機(jī)的主要的技術(shù)要求,設(shè)計(jì)半固化片自動(dòng)裁切機(jī)整體結(jié)構(gòu),用Solidworks三維建模軟件建立整機(jī)三維模型,主要是縱切模塊、橫切模塊、送料模塊三大模塊的詳細(xì)設(shè)計(jì)。 (3)完成了自動(dòng)裁切機(jī)控制系統(tǒng)的開(kāi)發(fā)設(shè)計(jì)工作。硬件電路設(shè)計(jì)部分主要完成了主控電路的設(shè)計(jì)與電氣元件的選型工作;軟件開(kāi)發(fā)部分運(yùn)用西門子自主研發(fā)的編程軟件STEP7Micro/WIN SP6完成了對(duì)PLC程序的編寫(xiě)。 (4)完成對(duì)半固化片自動(dòng)裁切機(jī)整機(jī)的安裝調(diào)試,開(kāi)展相關(guān)實(shí)驗(yàn),驗(yàn)證紅外加熱分切技術(shù)對(duì)解決目前PCB行業(yè)半固化片分切時(shí)帶來(lái)的pp粉塵、玻璃纖維掉落等污染環(huán)境、危害工作人員身心健康的問(wèn)題的實(shí)際效果。
[Abstract]:With the refinement of (CCL) production of printed circuit board (PCB),) copper-clad laminates, the requirement of product quality is becoming higher and higher, and the requirements of clean production and environment in the semi-curing cutting workshop as well as the personal health standard of the operators have been greatly improved. In this paper, the infrared heating technology is combined with mechanical cutting in order to develop the automatic cutting machine with high precision and dust free property rights. The aim of this paper is to study the automatic cutting machine of the semi-solidified slice, which is based on high precision and no dust, and combines the infrared heating technology with the mechanical cutting, which has its own intellectual property right. In order to solve the technical problems of the existing semi-curable cutting equipment, such as white edge, stratification, dust and hair drawing, the technical advance and quality reliability of the semi-curing cutting equipment in China have reached the international leading level. In order to make our PCB,CCL processing technology leaps to a new level. In this paper, the mechanical structure of the automatic cutting machine is modeled by using Solidworks 3D solid modeling software, taking the automatic cutting machine as the research object. The control program for the automatic cutting machine is compiled by using Siemens' independent programming software STEP7Micro/WIN SP6, and the control interface is designed by using the touch screen interface development program Vijeo Designer developed by Schneider. In order to complete the automatic cutting machine control system development. The main contents of this paper include the following aspects: (1) the discussion of different cutting methods of the semi-cured sheet, According to the main technical requirements of the automatic cutting machine, the whole structure of the automatic cutting machine is designed, and the infrared heating technology is applied to the cutting of the semi-solidified slice, and the corresponding theoretical research is carried out. (2) according to the main technical requirements of the automatic cutting machine of the semi-solidified slice, the whole structure of the automatic cutting machine is designed. The 3D model of the whole machine is built with Solidworks software, which is mainly the design of three modules: longitudinal cutting module, crosscutting module and feeding module. (3) the development and design of the automatic cutting machine control system are completed. The hardware circuit design part mainly completes the design of the main control circuit and the selection of the electrical components. In the part of software development, the program of PLC is compiled by STEP7Micro/WIN SP6, which is developed independently by Siemens. (4) the installation and debugging of the whole machine of the automatic cutting machine of the semi-solidified sheet is completed, and the relevant experiments are carried out. This paper verifies the practical effect of infrared heating cutting technology on solving the problems of pp dust, glass fiber drop and so on, which are harmful to the health of the staff in PCB industry.
【學(xué)位授予單位】:廣東工業(yè)大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2014
【分類號(hào)】:TN405
本文編號(hào):2292679
[Abstract]:With the refinement of (CCL) production of printed circuit board (PCB),) copper-clad laminates, the requirement of product quality is becoming higher and higher, and the requirements of clean production and environment in the semi-curing cutting workshop as well as the personal health standard of the operators have been greatly improved. In this paper, the infrared heating technology is combined with mechanical cutting in order to develop the automatic cutting machine with high precision and dust free property rights. The aim of this paper is to study the automatic cutting machine of the semi-solidified slice, which is based on high precision and no dust, and combines the infrared heating technology with the mechanical cutting, which has its own intellectual property right. In order to solve the technical problems of the existing semi-curable cutting equipment, such as white edge, stratification, dust and hair drawing, the technical advance and quality reliability of the semi-curing cutting equipment in China have reached the international leading level. In order to make our PCB,CCL processing technology leaps to a new level. In this paper, the mechanical structure of the automatic cutting machine is modeled by using Solidworks 3D solid modeling software, taking the automatic cutting machine as the research object. The control program for the automatic cutting machine is compiled by using Siemens' independent programming software STEP7Micro/WIN SP6, and the control interface is designed by using the touch screen interface development program Vijeo Designer developed by Schneider. In order to complete the automatic cutting machine control system development. The main contents of this paper include the following aspects: (1) the discussion of different cutting methods of the semi-cured sheet, According to the main technical requirements of the automatic cutting machine, the whole structure of the automatic cutting machine is designed, and the infrared heating technology is applied to the cutting of the semi-solidified slice, and the corresponding theoretical research is carried out. (2) according to the main technical requirements of the automatic cutting machine of the semi-solidified slice, the whole structure of the automatic cutting machine is designed. The 3D model of the whole machine is built with Solidworks software, which is mainly the design of three modules: longitudinal cutting module, crosscutting module and feeding module. (3) the development and design of the automatic cutting machine control system are completed. The hardware circuit design part mainly completes the design of the main control circuit and the selection of the electrical components. In the part of software development, the program of PLC is compiled by STEP7Micro/WIN SP6, which is developed independently by Siemens. (4) the installation and debugging of the whole machine of the automatic cutting machine of the semi-solidified sheet is completed, and the relevant experiments are carried out. This paper verifies the practical effect of infrared heating cutting technology on solving the problems of pp dust, glass fiber drop and so on, which are harmful to the health of the staff in PCB industry.
【學(xué)位授予單位】:廣東工業(yè)大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2014
【分類號(hào)】:TN405
【引證文獻(xiàn)】
相關(guān)碩士學(xué)位論文 前1條
1 呂瑟;基于功能分析與TRIZ集成的產(chǎn)品創(chuàng)新設(shè)計(jì)研究與應(yīng)用[D];廣東工業(yè)大學(xué);2016年
,本文編號(hào):2292679
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