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PCB銑刀全自動開槽設(shè)備運動控制關(guān)鍵技術(shù)研究

發(fā)布時間:2018-03-07 05:03

  本文選題:自動開槽設(shè)備 切入點:運動控制 出處:《華南理工大學(xué)》2013年碩士論文 論文類型:學(xué)位論文


【摘要】:PCB銑刀是PCB制程中的重要消耗品之一,隨著PCB行業(yè)的快速發(fā)展,,對PCB銑刀的需求量增大,自動開槽設(shè)備具有良好的市場前景。目前國外廠商已有相應(yīng)的自動開槽設(shè)備,并且占據(jù)國內(nèi)主要市場,但其價格高昂,技術(shù)保密,因此研發(fā)具有自主知識產(chǎn)權(quán)的PCB銑刀全自動開槽設(shè)備具有迫切的應(yīng)用需求。論文圍繞PCB銑刀全自動開槽設(shè)備的具體需求,重點探討了運動控制系統(tǒng)的關(guān)鍵技術(shù),包括回零算法、速度規(guī)劃、插補算法和反向間隙補償算法等關(guān)鍵技術(shù)的研究。論文主要工作包括四大部分: 首先,論文探討了PCB銑刀螺旋槽的數(shù)學(xué)模型,求得PCB銑刀柱面螺旋槽的方程,為螺旋槽加工插補算法提供了計算依據(jù)。同時在需求分析的基礎(chǔ)上提出自動開槽設(shè)備系統(tǒng)設(shè)計的相關(guān)要求,規(guī)劃了系統(tǒng)硬件和軟件設(shè)計方案,包括機械部分和運動控制部分。 其次,論文重點對自動開槽設(shè)備的運動控制系統(tǒng)進行了研究。介紹了運動控制中常用的回零算法、速度規(guī)劃算法和插補算法,針對本設(shè)備的具體機械結(jié)構(gòu)以及控制要求,提出適合該設(shè)備的相應(yīng)運動控制算法,實驗結(jié)果表明,本文所述控制算法重復(fù)精度達到1.3微米,能夠滿足加工要求。另外,考慮到該設(shè)備的半閉環(huán)控制結(jié)構(gòu),研究了基于加減速控制的反向間隙補償算法,并在VS中編程仿真,結(jié)果表明該算法能夠?qū)崿F(xiàn)設(shè)計意圖。 再者,根據(jù)PCB銑刀全自動開槽設(shè)備的需求,編寫PLC程序?qū)崿F(xiàn)設(shè)備的自動運行邏輯,并在Visual Studio2008平臺下完成系統(tǒng)的UI界面設(shè)計。 最后,在設(shè)備組裝完成之后進行設(shè)備的整機調(diào)試,進行上下位機通信實驗,實際加工測定該設(shè)備的加工精度和效率,系統(tǒng)的實驗結(jié)果表明,相關(guān)方法及實施技術(shù)有效可行,對于提高PCB銑刀加工質(zhì)量和效率具有重要的應(yīng)用價值。
[Abstract]:PCB milling cutter is one of the important consumables in PCB process. With the rapid development of PCB industry, the demand for PCB milling cutter increases, and the automatic slotting equipment has a good market prospect. And occupies the domestic main market, but its price is high, the technology is confidential, therefore research and development PCB milling cutter automatic slotting equipment with independent intellectual property has the urgent application demand. The key technologies of motion control system, including zero back algorithm, velocity planning, interpolation algorithm and reverse gap compensation algorithm, are discussed in detail. Firstly, the mathematical model of spiral groove of PCB milling cutter is discussed, and the equation of cylindrical spiral groove of PCB milling cutter is obtained. At the same time, on the basis of requirement analysis, the paper puts forward the related requirements for the design of automatic slotting equipment system, and plans the hardware and software design scheme of the system, including the mechanical part and the motion control part. Secondly, the paper focuses on the research of motion control system of automatic slotted equipment, introduces the commonly used motion control algorithm, velocity planning algorithm and interpolation algorithm, aiming at the specific mechanical structure and control requirements of the equipment. The corresponding motion control algorithm suitable for the equipment is proposed. The experimental results show that the repetitive precision of the proposed control algorithm is 1.3 渭 m, which can meet the processing requirements. In addition, considering the semi-closed loop control structure of the equipment, The reverse gap compensation algorithm based on acceleration and deceleration control is studied and simulated in vs. The results show that the algorithm can realize the design intention. Thirdly, according to the demand of PCB milling cutter automatic slotted equipment, the PLC program is written to realize the automatic running logic of the equipment, and the UI interface design of the system is completed under the Visual Studio2008 platform. Finally, after the equipment assembly is finished, the whole equipment is debugged, the communication experiment is carried out, and the machining precision and efficiency of the equipment are measured. The experimental results show that the relevant methods and implementation techniques are effective and feasible. It has important application value for improving the machining quality and efficiency of PCB milling cutter.
【學(xué)位授予單位】:華南理工大學(xué)
【學(xué)位級別】:碩士
【學(xué)位授予年份】:2013
【分類號】:TP273;TG714

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本文編號:1578019


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