某煙草原料配方立體倉庫堆垛機和AGV輸送系統(tǒng)聯(lián)合調(diào)度作業(yè)研究
本文選題:煙草原料配方立體倉庫 切入點:AGV 出處:《北京物資學院》2017年碩士論文 論文類型:學位論文
【摘要】:煙草原料配方立體倉庫在煙草制造企業(yè)中占了一個很重要的位置,它是實現(xiàn)煙包批次管理、排料安排、緊急補料、煙包倉儲的場地,主要作用是滿足制絲線的煙包需求。文章將根據(jù)某煙草制造企業(yè)中的原料配方立體倉庫的運行情況和競爭對手的生產(chǎn)管理經(jīng)驗,通過聯(lián)合調(diào)度的方法來解決該原料配方立體倉庫中的堆垛機和AGV(Automated Guided Vehicle)輸送系統(tǒng)煙包積壓問題。文章中先對該原料配方立體倉庫的堆垛機和AGV輸送系統(tǒng)作業(yè)各自的出入庫作業(yè)能力進行計算分析,找出是由于堆垛機和AGV輸送系統(tǒng)中的主要設備AGV和堆垛機作業(yè)效率不匹配而導致煙包積壓。本文從立庫整體運行、AGV輸送系統(tǒng)和堆垛機作業(yè)三個方面來闡述煙包積壓產(chǎn)生的原因,其中對影響AGV輸送系統(tǒng)的作業(yè)效率的因素進行分析并對其加以改善;堆垛機作業(yè)過程中主要分析它的作業(yè)形式和?奎c單一,將單一作業(yè)調(diào)整為復合作業(yè)形式,對停靠點進行優(yōu)化選擇,來適應AGV輸送系統(tǒng)的工作效率和降低能源損耗情況;在分析完兩個子系統(tǒng)的作業(yè)時間后,在聯(lián)合順序調(diào)度的約束下建立堆垛機和AGV輸送系統(tǒng)聯(lián)合調(diào)度作業(yè)時間模型,實現(xiàn)堆垛機和AGV輸送系統(tǒng)的聯(lián)合調(diào)度作業(yè),最后通過仿真實驗驗證優(yōu)化效果。運用eM-Plant仿真軟件,對該立庫中堆垛機和AGV輸送系統(tǒng)聯(lián)合調(diào)度作業(yè)進行仿真分析;谀吃吓浞搅斓恼w布局,建立立體倉庫虛擬模型,包括立體倉庫中的各主要物流設備的動態(tài)特征和靜態(tài)特征,在仿真鐘的推進下確定立庫的運行時間和仿真策略。在輸入遺傳算法中的數(shù)據(jù)后,對比優(yōu)化前后出入庫AGV和堆垛機的利用效率和作業(yè)時間以及出入庫緩沖區(qū)煙包積壓狀況,來證明本文關于某原料配方立庫的優(yōu)化是可行的,并能為煙草制造企業(yè)提供理論支持。
[Abstract]:The tobacco raw material formula warehouse occupies a very important position in the tobacco manufacturing enterprise. It is the place to realize the batch management, discharge arrangement, emergency recharge and storage of the cigarette packet. The main function is to meet the needs of tobacco package. According to the operation of the raw material formula warehouse in a tobacco manufacturing enterprise and the production management experience of the competitors, The problem of stacker and AGV(Automated Guided vehicle in the stacker and AGV(Automated Guided vehicle transportation system is solved by the method of joint dispatch. In this paper, the stacker and the AGV conveying system of the raw material formula stereo warehouse are analyzed. The ability to work out and out of the storehouse is calculated and analyzed. It is found out that the stack stack is caused by the mismatch of the efficiency of the main equipment AGV and the stacker crane in the stacker and AGV conveying system. This paper expounds the reasons of the smoke pack backlog from the three aspects of the whole running of the vertical storehouse and the stacker operation. The factors that affect the efficiency of AGV conveying system are analyzed and improved. In the process of stacker operation, the single operation form and docking point are analyzed, and the single operation is adjusted to compound operation form. The docking points are optimized to adapt to the efficiency of the AGV transportation system and reduce the energy loss. After analyzing the operating time of the two subsystems, the operation time of the two subsystems is analyzed. Under the constraint of joint sequential scheduling, the combined scheduling time model of stacker and AGV transportation system is established, and the joint scheduling of stacker and AGV transportation system is realized. Finally, the optimization effect is verified by simulation experiment. EM-Plant simulation software is used. The simulation analysis of the joint dispatching operation of stacker and AGV transportation system is carried out. Based on the overall layout of a raw material formula storehouse, the virtual model of the three-dimensional warehouse is established. Including the dynamic and static characteristics of the main logistics equipment in the stereoscopic warehouse, the running time and the simulation strategy of the vertical warehouse are determined under the advance of the simulation clock. After input of the data in the genetic algorithm, By comparing the utilization efficiency and working time of AGV and stacker before and after the optimization, as well as the storage buffer cigarette pack backlog, it is proved that the optimization of a raw material formula storehouse in this paper is feasible, and it can provide theoretical support for tobacco manufacturing enterprises.
【學位授予單位】:北京物資學院
【學位級別】:碩士
【學位授予年份】:2017
【分類號】:TS43
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