本文選題：可重構(gòu)制造 + 制造單元構(gòu)建　； 參考：《北京理工大學(xué)》2014年博士論文

【摘要】：激烈的市場競爭要求制造企業(yè)必須實現(xiàn)對持續(xù)波動市場變化的快速響應(yīng)，此時以兼顧單元化生產(chǎn)效率和離散化生產(chǎn)柔性的可重構(gòu)制造系統(tǒng)（ReconfigurableManufacturing System，RMS）理論的出現(xiàn)，為基于制造資源配置調(diào)整的生產(chǎn)能力伸縮演變提供了支持，從而為企業(yè)制造系統(tǒng)快速響應(yīng)制造執(zhí)行過程中發(fā)生的動態(tài)變化提供了新的思路。隨著制造企業(yè)日益向多品種、變批量生產(chǎn)模式進行深度轉(zhuǎn)變，偏重于靜態(tài)階段性制造系統(tǒng)規(guī)劃的RMS研究已經(jīng)難以支持動態(tài)持續(xù)變化的制造系統(tǒng)調(diào)整需求。因此，本論文以實現(xiàn)面向制造執(zhí)行過程的制造資源持續(xù)、動態(tài)優(yōu)化配置為目標，以作業(yè)調(diào)度排產(chǎn)所體現(xiàn)的資源重構(gòu)配置特點為出發(fā)點，研究生產(chǎn)調(diào)度與RMS相結(jié)合的理論方法和實現(xiàn)技術(shù)，推動RMS面向制造執(zhí)行層次的轉(zhuǎn)變，支持持續(xù)、動態(tài)的制造資源優(yōu)化配置，并以可執(zhí)行的作業(yè)排產(chǎn)形式作為體現(xiàn)�；谠撍悸�，本文研究了面向制造執(zhí)行過程的可重構(gòu)制造系統(tǒng)，展開對持續(xù)重構(gòu)調(diào)度基礎(chǔ)理論及其實現(xiàn)方法的系統(tǒng)研究，開發(fā)了支持制造系統(tǒng)持續(xù)重構(gòu)演變的實用工具，并結(jié)合實際項目應(yīng)用驗證了本文的研究成果。 論文的主要研究內(nèi)容如下： 1、以多品種變批量生產(chǎn)模式為背景，系統(tǒng)地分析了適應(yīng)動態(tài)生產(chǎn)環(huán)境的面向制造執(zhí)行的制造系統(tǒng)重構(gòu)調(diào)整需求，以持續(xù)性重構(gòu)調(diào)度方法作為實現(xiàn)新型可重構(gòu)制造系統(tǒng)的核心方法，建立了制造系統(tǒng)重構(gòu)調(diào)度的技術(shù)體系、功能模型和業(yè)務(wù)流程，提煉出制造單元漸進式重構(gòu)、流水離散混合重構(gòu)調(diào)度以及生產(chǎn)擾動事件驅(qū)動的制造資源動態(tài)重構(gòu)調(diào)度三項關(guān)鍵技術(shù)。 2、針對面向制造執(zhí)行過程的制造單元持續(xù)調(diào)整需求，研究了制造單元漸進式重構(gòu)技術(shù)。分析了當前生產(chǎn)模式下制造單元構(gòu)建與重構(gòu)過程中存在的相似聚類、負荷均衡、資源共享以及繼承性調(diào)整問題，建立了基于統(tǒng)一重構(gòu)約束和目標的制造單元漸進式重構(gòu)框架，研究了基于神經(jīng)網(wǎng)絡(luò)的制造單元漸進式重構(gòu)算法。為支持制造單元的初始構(gòu)建過程，研究了考慮物流成本的聚類分析方法，建立了基于降低任務(wù)跨單元次數(shù)和均衡單元負荷的制造單元劃分方法；針對制造執(zhí)行過程中制造資源持續(xù)調(diào)整問題，，建立了基于繼承性策略的制造單元配置調(diào)整方法。 3、結(jié)合多品種變批量生產(chǎn)中研制性與批產(chǎn)性產(chǎn)品混線并存的特點，研究了面向流水離散混合作業(yè)類型的重構(gòu)調(diào)度技術(shù)。分析了混合作業(yè)類型下單元內(nèi)流水式連續(xù)生產(chǎn)以及單元內(nèi)外制造資源共享問題，建立了混合作業(yè)類型重構(gòu)調(diào)度整體框架，研究了基于免疫遺傳算法的混合重構(gòu)調(diào)度算法。為了保證制造單元內(nèi)形成流水式生產(chǎn)方式，建立了基于壓件緩沖的無等待連續(xù)性生產(chǎn)保證方法；對制造資源共享方式進行了分析，建立了基于最小制造成本疫苗技術(shù)的制造資源共享方法。 4、針對制造執(zhí)行過程中多樣化生產(chǎn)擾動事件的快速響應(yīng)問題，研究了制造資源動態(tài)重構(gòu)調(diào)度技術(shù)。分析了復(fù)雜動態(tài)生產(chǎn)環(huán)境下動態(tài)重構(gòu)調(diào)度面臨的生產(chǎn)擾動事件統(tǒng)一處理要求、重調(diào)度高效性與穩(wěn)定性矛盾沖突、混合作業(yè)類型擾動響應(yīng)方式以及生產(chǎn)擾動影響下的資源共享問題，建立了生產(chǎn)擾動事件驅(qū)動的制造資源動態(tài)重構(gòu)調(diào)度框架，研究了基于蟻群算法的動態(tài)重構(gòu)調(diào)度算法；針對動態(tài)重構(gòu)調(diào)度存在的多種擾動類型，建立了結(jié)合四種基本處理方式的模塊化生產(chǎn)擾動處理機制；為解決重調(diào)度矛盾與資源共享問題，建立了以交貨期和工序加工設(shè)備調(diào)整為依據(jù)的重調(diào)度綜合目標；針對不同作業(yè)類型對生產(chǎn)擾動的響應(yīng)方式，給出了基于容忍度的生產(chǎn)擾動影響緩沖方法。 5、以制造企業(yè)需求為背景，自主設(shè)計并研發(fā)了制造系統(tǒng)持續(xù)重構(gòu)調(diào)度系統(tǒng)，結(jié)合具體項目應(yīng)用研究，論證了本文的研究成果。
[Abstract]:The fierce market competition requires the manufacturing enterprise to realize the rapid response to the continuous fluctuation of the market. At this time, the emergence of the ReconfigurableManufacturing System (RMS) theory, which takes into account the unit production efficiency and the discrete production flexibility, is the development of the production capacity evolution based on the adjustment of the manufacturing resource allocation. Support is provided, which provides a new idea for the dynamic change of manufacturing system in the process of rapid response to manufacturing. As the manufacturing enterprises are increasingly changing to the multi variety and mass production mode, the RMS research, which is biased on the static phase manufacturing system planning, has been difficult to support the dynamic and continuous changing manufacturing system. Therefore, this paper aims at realizing the continuous and dynamic optimization configuration for manufacturing execution process, taking the resource reconfiguration features as the starting point for the operation scheduling and scheduling, studies the theoretical method and implementation technology of the combination of production scheduling and RMS, and promotes the transformation of RMS to the level of manufacturing execution. On the basis of this idea, this paper studies the reconfigurable manufacturing system oriented to the manufacturing execution process, launches the systematic research on the basic theory of continuous reconfiguration scheduling and its implementation method, and opens a practical work to support the continuous reconfiguration and evolution of the manufacturing system. It also validates the research results in combination with the actual project application.
The main contents of this paper are as follows:
1, based on the multi variety variable mass production model, this paper systematically analyzes the reconfiguration requirements of manufacturing execution oriented manufacturing system adapting to the dynamic production environment, and takes the continuous reconfigurable scheduling method as the core method to realize the new reconfigurable manufacturing system, and establishes the technical system, function model and service of the manufacturing system reconfiguration scheduling. The process is the three key technology of refining the progressive reconstruction of the manufacturing unit, the running water discrete mixed reconfiguration scheduling and the production resource dynamic reconfiguration and scheduling driven by the production disturbance.
2, according to the continuous adjustment demand of manufacturing unit oriented manufacturing units, the progressive reconstruction technology of manufacturing unit is studied. The problems of similar clustering, load balance, resource sharing and inheritance adjustment in the process of manufacturing unit construction and reconstruction under the current production mode are analyzed, and the system based on unified reconfiguration constraints and targets is established. In order to support the initial construction of manufacturing units, the clustering analysis method considering logistics costs is studied to support the initial construction process of the manufacturing unit, and a method of dividing the manufacturing unit based on the reduction of the number of tasks across the unit and the negative load of the equilibrium unit is established. In the process of continuous adjustment of manufacturing resources, a configuration adjustment method for manufacturing cells based on inheritance strategy is established.
3, based on the characteristics of the coexistence of multi variety and batch production, the reconfigurable scheduling technology for the mixed operation type is studied. The continuous production in the unit and the problem of the resource sharing inside and outside the unit are analyzed, and the integrated operation type reconfiguration scheduling is established. In the framework, a hybrid reconstruction scheduling algorithm based on immune genetic algorithm is studied. In order to guarantee the formation of pipelined production mode in the manufacturing unit, a non waiting continuous production guarantee method based on the pressing part buffer is established, and the manufacturing resource sharing mode is analyzed, and the manufacturing resources based on the minimum manufacturing cost vaccine technology are established. Enjoy the way.
4, in view of the rapid response of diversified production disturbances in the process of manufacturing execution, the dynamic reconfiguration scheduling technology of manufacturing resources is studied. The requirements for the unified processing of the disturbances in the dynamic reconfiguration scheduling under the complex dynamic production environment are analyzed, the conflict between the rescheduling efficiency and stability, the disturbance response of the hybrid operation type, and the response of the dynamic reconfiguration and scheduling in the complex dynamic production environment are analyzed. As well as the problem of resource sharing under the influence of production disturbance, the dynamic reconfiguration scheduling framework of manufacturing resource driven by production disturbance is established, and the dynamic reconfiguration scheduling algorithm based on ant colony algorithm is studied. The modular production disturbance of four basic processing methods is established for the multiple disturbance types in the dynamic reconfiguration scheduling. In order to solve the problem of rescheduling and resource sharing, a comprehensive rescheduling target based on the delivery period and the adjustment of process equipment is set up, and the response method of production disturbance based on tolerance is given in response to the tolerance of production disturbance.
5, based on the requirements of manufacturing enterprises, the continuous reconfiguration and scheduling system of manufacturing system is designed and developed, and the research results of this paper are demonstrated in combination with specific project application research.
【學(xué)位授予單位】：北京理工大學(xué)
【學(xué)位級別】：博士
【學(xué)位授予年份】：2014
【分類號】：TH186

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