滾動直線導(dǎo)軌副綜合性能試驗裝置的結(jié)構(gòu)優(yōu)化及試驗研究
發(fā)布時間:2019-01-01 12:11
【摘要】:滾動直線導(dǎo)軌副的行走精度、振動、噪音、溫升等綜合性能作為評價導(dǎo)軌副的重要性能指標(biāo)直接決定著被加工零件的質(zhì)量及精度。因此,對滾動直線導(dǎo)軌副綜合性能的準(zhǔn)確測量對實際生產(chǎn)中提高導(dǎo)軌副的質(zhì)量具有重要參考意義;跐L動直線導(dǎo)軌副綜合性能試驗臺,結(jié)合試驗臺的實際工作情況,對試驗臺可能存在的設(shè)計缺陷進行了分析,并針對分析結(jié)果,從減重、改善力學(xué)性能及振動特性等角度對關(guān)鍵零部件進行了優(yōu)化設(shè)計,提高了整個試驗臺的安全性能;跐L動直線導(dǎo)軌副綜合性能試驗臺研究直線導(dǎo)軌副運動精度、加速度、振動、摩擦力、噪音、溫升的測量原理及測量方法。根據(jù)試驗臺的設(shè)計指標(biāo)及其對導(dǎo)軌副綜合性能的測量原理,以Visual Basic為匯編語言來編制其動態(tài)測量系統(tǒng)軟件,實現(xiàn)對傳感器的數(shù)據(jù)采集、數(shù)據(jù)處理、數(shù)據(jù)保存及報表生成等一系列功能。對直線導(dǎo)軌副進行綜合性能檢測試驗,闡述試驗的具體步驟及應(yīng)注意的問題。在相同條件下對同一被測對象進行多次測量試驗,運用常規(guī)統(tǒng)計分析方法、頻譜分析方法對試驗數(shù)據(jù)進行結(jié)果分析,通過對相同測量條件下測量數(shù)據(jù)的極差進行計算來評估測量結(jié)果的重復(fù)性,以此來對整個測量系統(tǒng)的有效性及測量方法的可行性進行試驗驗證。
[Abstract]:The traveling accuracy, vibration, noise and temperature rise of rolling linear guideway pairs are the important performance indexes to evaluate the quality and accuracy of processed parts. Therefore, the accurate measurement of the comprehensive performance of rolling linear guideway pair has important reference significance for improving the quality of guide rail pair in actual production. Based on the comprehensive performance test bed of rolling linear guideway pair and the actual working condition of the test bed, the possible design defects of the test bed are analyzed, and according to the analysis results, the weight loss of the test bed is analyzed. The optimization design of key parts is carried out from the angle of improving mechanical properties and vibration characteristics, and the safety performance of the whole test-bed is improved. The measuring principle and measurement method of motion accuracy, acceleration, vibration, friction, noise and temperature rise of linear guideway pair are studied based on the comprehensive performance test bed of rolling linear guideway pair. According to the design index of the test bed and the measuring principle of the comprehensive performance of the guideway pair, the software of the dynamic measurement system is compiled with Visual Basic as assembly language to realize the data acquisition and data processing of the sensor. Data saving and report generation and a series of functions. The comprehensive performance test of linear guideway pair is carried out, the concrete steps of the test and the problems needing attention are expounded. Under the same conditions, the same object was tested many times, and the results of the test data were analyzed by using the conventional statistical analysis method and the spectrum analysis method. The repeatability of the measurement results is evaluated by calculating the range of the measured data under the same measuring conditions, and the validity of the whole measurement system and the feasibility of the measuring method are verified by experiments.
【學(xué)位授予單位】:南京理工大學(xué)
【學(xué)位級別】:碩士
【學(xué)位授予年份】:2015
【分類號】:TG659
本文編號:2397543
[Abstract]:The traveling accuracy, vibration, noise and temperature rise of rolling linear guideway pairs are the important performance indexes to evaluate the quality and accuracy of processed parts. Therefore, the accurate measurement of the comprehensive performance of rolling linear guideway pair has important reference significance for improving the quality of guide rail pair in actual production. Based on the comprehensive performance test bed of rolling linear guideway pair and the actual working condition of the test bed, the possible design defects of the test bed are analyzed, and according to the analysis results, the weight loss of the test bed is analyzed. The optimization design of key parts is carried out from the angle of improving mechanical properties and vibration characteristics, and the safety performance of the whole test-bed is improved. The measuring principle and measurement method of motion accuracy, acceleration, vibration, friction, noise and temperature rise of linear guideway pair are studied based on the comprehensive performance test bed of rolling linear guideway pair. According to the design index of the test bed and the measuring principle of the comprehensive performance of the guideway pair, the software of the dynamic measurement system is compiled with Visual Basic as assembly language to realize the data acquisition and data processing of the sensor. Data saving and report generation and a series of functions. The comprehensive performance test of linear guideway pair is carried out, the concrete steps of the test and the problems needing attention are expounded. Under the same conditions, the same object was tested many times, and the results of the test data were analyzed by using the conventional statistical analysis method and the spectrum analysis method. The repeatability of the measurement results is evaluated by calculating the range of the measured data under the same measuring conditions, and the validity of the whole measurement system and the feasibility of the measuring method are verified by experiments.
【學(xué)位授予單位】:南京理工大學(xué)
【學(xué)位級別】:碩士
【學(xué)位授予年份】:2015
【分類號】:TG659
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