Zn-5%Al鍍層鋼筋在混凝土中電化學(xué)腐蝕行為的研究
發(fā)布時(shí)間：2018-11-28 21:08
【摘要】：鋼筋混凝土結(jié)構(gòu)是自20世紀(jì)以來(lái)使用的最為廣泛的建筑材料之一,鋼筋在混凝土中的耐蝕性是研究人員長(zhǎng)期關(guān)注的熱點(diǎn)�；炷林袖摻畹母g主要有兩個(gè)原因,混凝土的碳化和氯離子的侵蝕。本文以熱浸鍍Zn-5%Al合金鍍層作為鋼筋的保護(hù)涂層,對(duì)其在混凝土中的電化學(xué)腐蝕行為做了研究,并通過將熱浸鍍Zn-5%Al層在混凝土模擬孔隙液和混凝土中的電化學(xué)行為對(duì)比,系統(tǒng)地研究了其作為混凝土中鋼筋保護(hù)層的可行性。實(shí)驗(yàn)首先采用Tafel極化測(cè)試和電化學(xué)阻抗譜方法,研究了熱浸鍍Zn-5%Al鍍層在混凝土模擬孔隙液中浸泡不同時(shí)間的腐蝕行為,探討了腐蝕產(chǎn)物保護(hù)層試樣在混凝土模擬孔隙液中的耐氯離子腐蝕性。研究表明,Zn-5%Al鍍層浸泡15d后自腐蝕電流密度為1.16×10-7A/cm2,接近鋼筋混凝土鈍化臨界值1.00×10-7A/cm2,耐蝕性最佳,對(duì)腐蝕產(chǎn)物進(jìn)行SEM形貌分析和EDS成分分析表明此時(shí)試樣表面是由片狀的鋅酸鈣(Ca HZn)和團(tuán)絮狀的鋁酸鈣(Ca HAl)組成;腐蝕產(chǎn)物保護(hù)層試樣在0.1mol/L的氯離子混凝土模擬孔隙液中浸泡30d后,自腐蝕電流密度為4.53×10-7A/cm2,耐蝕性優(yōu)異,在1mol/L的氯離子混凝土模擬孔隙液中浸泡30d后,自腐蝕電流密度為3.37×10-6A/cm2,耐蝕性不佳,腐蝕產(chǎn)物保護(hù)層試樣對(duì)基體的保護(hù)作用隨著氯離子濃度的升高而降低,腐蝕產(chǎn)物保護(hù)層試樣的氯離子閾值為0.2mol/L。通過干濕循環(huán)加速實(shí)驗(yàn)和恒電流加速腐蝕實(shí)驗(yàn),使用電化學(xué)阻抗譜方法,研究了熱浸鍍Zn-5%Al鋼筋混凝土的電化學(xué)腐蝕行為。在干濕循環(huán)加速實(shí)驗(yàn)中,混凝土的電阻隨著浸泡時(shí)間的延長(zhǎng)先變小,然后基本保持不變,腐蝕產(chǎn)物層的電阻隨著浸泡時(shí)間的延長(zhǎng)逐漸減小,普通鋼筋和熱浸鍍Zn-5%Al鋼筋表面的電荷遷移電阻隨著浸泡時(shí)間的延長(zhǎng)均逐漸減小,熱浸鍍Zn-5%Al鋼筋的耐蝕性整體上仍然優(yōu)于普通鋼筋;在恒電流加速腐蝕試驗(yàn)中,混凝土的電阻隨著浸泡時(shí)間的延長(zhǎng)先增加然后基本保持不變,熱浸鍍Zn-5%Al鋼筋表面腐蝕產(chǎn)物層的電阻及鋼筋表面電荷遷移電阻隨著加速時(shí)間的延長(zhǎng)先減小,然后基本保持不變;通過恒電流加速腐蝕實(shí)驗(yàn)來(lái)研究熱浸鍍Zn-5%Al鋼筋混凝土的耐蝕性與鋼筋在混凝土中的自然腐蝕有較大的差距,通過干濕循環(huán)實(shí)驗(yàn)來(lái)研究熱浸鍍Zn-5%Al鋼筋混凝土的耐蝕與實(shí)際更相符,更有參考價(jià)值�？傮w上,熱浸鍍Zn-5%Al鍍層作為鋼筋的保護(hù)層能顯著提高普通鋼筋在混凝土中的耐蝕性,但不如熱鍍鋅鋼筋。
[Abstract]:Reinforced concrete structure is one of the most widely used building materials since the 20th century. There are two main reasons for the corrosion of steel bars in concrete, carbonation and chloride ion corrosion. In this paper, the electrochemical corrosion behavior of Zn-5%Al alloy coating in concrete was studied. By comparing the electrochemical behavior of hot-dip Zn-5%Al coating in concrete simulated pore fluid and concrete, the feasibility of using Zn-5%Al coating as the protective layer of steel bar in concrete is systematically studied. The corrosion behavior of hot-dip Zn-5%Al coating immersed in concrete simulated pore solution for different time was studied by Tafel polarization test and electrochemical impedance spectroscopy (EIS). The corrosion resistance of protective layer samples of corrosion products in simulated pore fluid of concrete is discussed. The results show that the corrosion current density of Zn-5%Al coating is 1.16 脳 10 ~ (-7) A / cm ~ (2), close to the critical passivation value of reinforced concrete, 1.00 脳 10 ~ (-7) A / cm ~ (2), and the corrosion resistance is the best. The results of SEM and EDS analysis show that the sample surface is composed of flake calcium zincate (Ca HZn) and flocculent calcium aluminate (Ca HAl). The corrosion product protective layer samples were immersed in the chloride ion concrete simulated pore fluid of 0.1mol/L for 30 days, the corrosion current density was 4.53 脳 10 ~ (-7) A / cm ~ (2), and the corrosion resistance was excellent. The sample was soaked in the chloride ion concrete simulated pore fluid of 1mol/L for 30 days. The self-corrosion current density is 3.37 脳 10 ~ (-6) A / cm ~ (2) and the corrosion resistance is poor. The protective effect of the corrosion product protective layer on the substrate decreases with the increase of chloride ion concentration, and the chloride ion threshold of the corrosion product protection layer sample is 0.2 mol / L. The electrochemical corrosion behavior of hot-dip Zn-5%Al reinforced concrete was studied by means of accelerated dry and wet cycle test and constant current accelerated corrosion test. The electrochemical impedance spectroscopy (EIS) method was used to study the electrochemical corrosion behavior of hot-dip Zn-5%Al reinforced concrete. In the accelerated test of wet and dry cycle, the resistance of concrete decreases with the time of soaking, and then remains unchanged, and the resistance of the corrosion product layer decreases gradually with the prolongation of soaking time. The charge transfer resistance on the surface of ordinary steel bar and hot-dip Zn-5%Al steel bar decreases gradually with the prolongation of soaking time, and the corrosion resistance of hot-dip Zn-5%Al steel bar is still better than that of ordinary steel bar as a whole. In the constant current accelerated corrosion test, the resistance of concrete increases first with the prolongation of immersion time and then remains basically unchanged. The resistance of corrosion product layer and charge transfer resistance of hot-dip Zn-5%Al steel first decrease with the increase of acceleration time, and then remain unchanged. The corrosion resistance of hot-dip Zn-5%Al reinforced concrete is studied by constant current accelerated corrosion test, which is different from the natural corrosion of steel bar in concrete. The study on corrosion resistance of hot-dip Zn-5%Al reinforced concrete by dry and wet cycle experiment is more consistent with the practice and has more reference value. As a whole, hot-dip Zn-5%Al coating as the protective layer of steel bar can significantly improve the corrosion resistance of ordinary steel bar in concrete, but it is not as good as hot-dip galvanized steel bar.
【學(xué)位授予單位】：華南理工大學(xué)
【學(xué)位級(jí)別】：碩士
【學(xué)位授予年份】：2015
【分類號(hào)】：TG174.4
本文編號(hào)：2364252
[Abstract]:Reinforced concrete structure is one of the most widely used building materials since the 20th century. There are two main reasons for the corrosion of steel bars in concrete, carbonation and chloride ion corrosion. In this paper, the electrochemical corrosion behavior of Zn-5%Al alloy coating in concrete was studied. By comparing the electrochemical behavior of hot-dip Zn-5%Al coating in concrete simulated pore fluid and concrete, the feasibility of using Zn-5%Al coating as the protective layer of steel bar in concrete is systematically studied. The corrosion behavior of hot-dip Zn-5%Al coating immersed in concrete simulated pore solution for different time was studied by Tafel polarization test and electrochemical impedance spectroscopy (EIS). The corrosion resistance of protective layer samples of corrosion products in simulated pore fluid of concrete is discussed. The results show that the corrosion current density of Zn-5%Al coating is 1.16 脳 10 ~ (-7) A / cm ~ (2), close to the critical passivation value of reinforced concrete, 1.00 脳 10 ~ (-7) A / cm ~ (2), and the corrosion resistance is the best. The results of SEM and EDS analysis show that the sample surface is composed of flake calcium zincate (Ca HZn) and flocculent calcium aluminate (Ca HAl). The corrosion product protective layer samples were immersed in the chloride ion concrete simulated pore fluid of 0.1mol/L for 30 days, the corrosion current density was 4.53 脳 10 ~ (-7) A / cm ~ (2), and the corrosion resistance was excellent. The sample was soaked in the chloride ion concrete simulated pore fluid of 1mol/L for 30 days. The self-corrosion current density is 3.37 脳 10 ~ (-6) A / cm ~ (2) and the corrosion resistance is poor. The protective effect of the corrosion product protective layer on the substrate decreases with the increase of chloride ion concentration, and the chloride ion threshold of the corrosion product protection layer sample is 0.2 mol / L. The electrochemical corrosion behavior of hot-dip Zn-5%Al reinforced concrete was studied by means of accelerated dry and wet cycle test and constant current accelerated corrosion test. The electrochemical impedance spectroscopy (EIS) method was used to study the electrochemical corrosion behavior of hot-dip Zn-5%Al reinforced concrete. In the accelerated test of wet and dry cycle, the resistance of concrete decreases with the time of soaking, and then remains unchanged, and the resistance of the corrosion product layer decreases gradually with the prolongation of soaking time. The charge transfer resistance on the surface of ordinary steel bar and hot-dip Zn-5%Al steel bar decreases gradually with the prolongation of soaking time, and the corrosion resistance of hot-dip Zn-5%Al steel bar is still better than that of ordinary steel bar as a whole. In the constant current accelerated corrosion test, the resistance of concrete increases first with the prolongation of immersion time and then remains basically unchanged. The resistance of corrosion product layer and charge transfer resistance of hot-dip Zn-5%Al steel first decrease with the increase of acceleration time, and then remain unchanged. The corrosion resistance of hot-dip Zn-5%Al reinforced concrete is studied by constant current accelerated corrosion test, which is different from the natural corrosion of steel bar in concrete. The study on corrosion resistance of hot-dip Zn-5%Al reinforced concrete by dry and wet cycle experiment is more consistent with the practice and has more reference value. As a whole, hot-dip Zn-5%Al coating as the protective layer of steel bar can significantly improve the corrosion resistance of ordinary steel bar in concrete, but it is not as good as hot-dip galvanized steel bar.
【學(xué)位授予單位】：華南理工大學(xué)
【學(xué)位級(jí)別】：碩士
【學(xué)位授予年份】：2015
【分類號(hào)】：TG174.4
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