基于數(shù)據(jù)逆向分析的總線式數(shù)控系統(tǒng)軌跡控制精度測(cè)試方法
發(fā)布時(shí)間:2018-06-28 23:59
本文選題:數(shù)控系統(tǒng) + 實(shí)時(shí)以太網(wǎng); 參考:《計(jì)算機(jī)集成制造系統(tǒng)》2015年07期
【摘要】:為了真實(shí)反映數(shù)控系統(tǒng)控制器的加工精度,通過(guò)分析基于工業(yè)以太網(wǎng)的數(shù)控系統(tǒng)結(jié)構(gòu),提出一種基于總線數(shù)據(jù)逆向分析的數(shù)控加工功能測(cè)試方法。用該方法設(shè)計(jì)的測(cè)試系統(tǒng)由基于FPGA開(kāi)發(fā)的數(shù)據(jù)偵聽(tīng)器和監(jiān)聽(tīng)計(jì)算機(jī)組成。數(shù)據(jù)偵聽(tīng)器捕捉總線中的數(shù)據(jù)幀并增加時(shí)間戳后發(fā)送到監(jiān)聽(tīng)計(jì)算機(jī),通過(guò)設(shè)計(jì)的數(shù)據(jù)偵聽(tīng)機(jī)制避免了對(duì)總線正常傳輸?shù)难訒r(shí)影響。監(jiān)聽(tīng)計(jì)算機(jī)上的數(shù)控加工功能分析軟件對(duì)接收的以太網(wǎng)數(shù)據(jù)幀進(jìn)行應(yīng)用層解析,提取出運(yùn)動(dòng)控制數(shù)據(jù),然后在線逆向建模分析以測(cè)試數(shù)控系統(tǒng)的加工功能。以圓弧插補(bǔ)精度的測(cè)試為例,論述了數(shù)據(jù)分析的方法,并利用KRTS實(shí)時(shí)擴(kuò)展為數(shù)據(jù)接收和分析過(guò)程提供實(shí)時(shí)運(yùn)行環(huán)境。通過(guò)對(duì)一款基于EtherCAT的數(shù)控系統(tǒng)插補(bǔ)精度測(cè)試表明,該方法可以簡(jiǎn)潔高效地測(cè)試數(shù)控系統(tǒng)的加工功能。
[Abstract]:In order to truly reflect the machining accuracy of NC system controller, a NC machining function test method based on bus data reverse analysis is proposed by analyzing the structure of NC system based on industrial Ethernet. The test system designed by this method is composed of a data listener based on FPGA and a monitor computer. The data listener captures the data frame in the bus and sends it to the monitor computer after increasing the timestamp. The delay effect on the normal transmission of the bus is avoided by the designed data listening mechanism. The NC machining function analysis software on the monitor computer analyzes the received ethernet data frame in the application layer, then extracts the motion control data, and then the on-line reverse modeling analysis is used to test the machining function of the NC system. Taking the measurement of arc interpolation accuracy as an example, this paper discusses the method of data analysis, and provides a real-time running environment for data receiving and analyzing process by using KRTS real-time extension. The interpolation accuracy test of a CNC system based on Ethercat shows that this method can test the machining function of NC system succinctly and efficiently.
【作者單位】: 山東大學(xué)機(jī)械工程學(xué)院;山東大學(xué)高效與潔凈機(jī)械制造教育部重點(diǎn)實(shí)驗(yàn)室;
【基金】:國(guó)家科技重大專(zhuān)項(xiàng)資助項(xiàng)目(2012ZX04010-021-002-005)~~
【分類(lèi)號(hào)】:TG659
【參考文獻(xiàn)】
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