基于交變電磁場技術(shù)的鋼板表面缺陷檢測方法研究
本文選題:交變電磁場測量技術(shù) + U形線圈激勵 ; 參考:《沈陽工業(yè)大學(xué)》2015年碩士論文
【摘要】:目前,我國的石油開發(fā)的范圍已經(jīng)邁向海底資源,我國在沿海的海上石油勘探平臺數(shù)量不斷增加。這些平臺每年都要進行例行的安全隱患檢測,一般情況下,需要檢測的均為海下鋼架、管道等。普通的檢測方法已經(jīng)不能滿足檢測需要,隨著交變電磁場檢測技術(shù)的出現(xiàn),這種技術(shù)已經(jīng)被大面積應(yīng)用在海底檢測,但是國外檢測經(jīng)費昂貴,不利于這種技術(shù)的大力發(fā)展,因此研究交變電磁場檢測技術(shù)的理論,推動國內(nèi)交變電磁場技術(shù)的發(fā)展非常有必要。 本文研究了不同的電磁類無損檢測技術(shù)以及交變磁場檢測技術(shù)的國內(nèi)外現(xiàn)狀,推導(dǎo)了各種檢測技術(shù)的基本概念與原理。在分析了交變磁場測量技術(shù)特點的基礎(chǔ)上,對交變電磁場檢測原理進行了根本性的探討,提出了基于U型線圈激勵的交變電磁場檢測平臺的總體方案,設(shè)計了矩形線圈探頭激勵。在此基礎(chǔ)上,使用comsol軟件進行激勵部分與檢測部分的仿真分析,對于其不同的檢測條件進行對比分析。設(shè)計了激勵信號發(fā)生電路,磁芯,傳感器,后信號處理電路。用Altium Desinger軟件設(shè)計了信號調(diào)理電路,采用Labview界面編程技術(shù)完成了測試軟件的編制,用復(fù)合的二階濾波電路實現(xiàn)有效的消除噪聲,得出多組不同數(shù)據(jù)對檢測結(jié)果進行對比分析。結(jié)合交變磁場技術(shù)理論模型,,通過獨特的檢測方式,結(jié)合傳感器,信號處理電路,數(shù)據(jù)采集軟件,構(gòu)建了交變電磁場檢測平臺,對鋼板裂紋進行了試驗,得出電壓峰值變化規(guī)律,經(jīng)過多組測試數(shù)據(jù)的對比分析,得出鋼板裂紋的長度與深度的特性關(guān)系。 本文用設(shè)計完成的平臺進行了多組實驗,測量的數(shù)據(jù)與理論分析基本相符,證明了交變磁場測量方法測量鋼板表面裂紋的可行性與有效性。
[Abstract]:At present, the scope of petroleum exploitation in China has moved towards seabed resources, and the number of offshore oil exploration platforms in China has been increasing. These platforms carry out routine hidden safety detection every year. Generally, all the platforms need to be tested, such as steel frames, pipelines and so on. With the emergence of alternating electromagnetic field detection technology, this technology has been widely used in seabed detection, but the cost of detection abroad is expensive, which is not conducive to the development of this technology. Therefore, it is necessary to study the theory of alternating electromagnetic field detection technology and promote the development of alternating electromagnetic field technology in China. In this paper, the current situation of different electromagnetic nondestructive testing techniques and alternating magnetic field testing techniques at home and abroad has been studied, and the basic concepts and principles of various detection techniques have been deduced. On the basis of analyzing the technical characteristics of alternating magnetic field measurement, the principle of alternating electromagnetic field detection is discussed, and the overall scheme of alternating electromagnetic field detection platform based on U-coil excitation is put forward. The rectangular coil probe excitation is designed. On this basis, comsol software is used to simulate the excitation part and the detection part, and the different detection conditions are compared and analyzed. The exciting signal generating circuit, magnetic core, sensor and post signal processing circuit are designed. The signal conditioning circuit is designed with Altium Desinger software, the test software is programmed by Labview interface programming technology, the noise is effectively eliminated by using compound second-order filter circuit, and the detection results are compared and analyzed with many different groups of data. Combined with the theory model of alternating magnetic field technology, through the unique detection method, the sensor, the signal processing circuit and the data acquisition software, an alternating electromagnetic field detection platform was constructed, and the crack of steel plate was tested. The law of peak voltage variation is obtained and the characteristic relationship between length and depth of crack in steel plate is obtained by comparison and analysis of multiple test data. In this paper, many experiments have been carried out on the platform designed and completed, and the measured data are in good agreement with the theoretical analysis, which proves the feasibility and validity of the alternating magnetic field measurement method for measuring the surface cracks of steel plate.
【學(xué)位授予單位】:沈陽工業(yè)大學(xué)
【學(xué)位級別】:碩士
【學(xué)位授予年份】:2015
【分類號】:TG115.28
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