本文關(guān)鍵詞：壓力機傳動機構(gòu)可靠性分析與設計　出處：《西華大學》2015年碩士論文　論文類型：學位論文

  更多相關(guān)文章： 機械式壓力機 多連桿機構(gòu) 可靠性分析 穩(wěn)健性設計

【摘要】：機械式壓力機是成形領域中應用較為廣泛的鍛壓設備,其在性能上能夠很好的滿足鍛壓工藝的要求。而多桿機構(gòu)作為該類壓力機的主傳動系統(tǒng),其運動與動力學性能的好壞直接關(guān)系到產(chǎn)品成形質(zhì)量,因此,對壓力機傳動機構(gòu)的設計至關(guān)重要。在壓力機傳動機構(gòu)的設計中,傳統(tǒng)方法在確定性范圍對機構(gòu)的運動與動力性能進行討論和設計。但機構(gòu)系統(tǒng)中的不確定性是固有的,這些不確定性因素對機構(gòu)的性能具有極大的影響。為此,本文以雙動壓力機連桿機構(gòu)為對象,開展該壓力機傳動機構(gòu)運動學分析、概率建模、可靠性分析與設計,其具體內(nèi)容如下:1、傳動機構(gòu)的運動學分析。建立了雙動壓力機連桿機構(gòu)的運動學解析方程,完成了機構(gòu)位移、速度、加速度的解析求解,為機構(gòu)的可靠性分析與穩(wěn)健性設計奠定基礎。2、傳動機構(gòu)的概率建模與可靠性分析�？紤]機構(gòu)構(gòu)件尺寸公差,以機構(gòu)滑塊位移波動量在允許波動量范圍內(nèi)建立其極限狀態(tài)方程,進而建立了雙動壓力機連桿機構(gòu)的可靠性分析模型。采用泰勒級數(shù)線性化極限狀態(tài)方程,由此導出滑塊位移的均值和方差,進而采用一次二階矩法獲得機構(gòu)運動的可靠度。3、傳動機構(gòu)的可靠性設計。以機構(gòu)運動失效概率最小為目標函數(shù)建立了雙動壓力機連桿機構(gòu)的可靠性優(yōu)化設計模型。由于考慮了機構(gòu)構(gòu)件尺寸的隨機性,則將機構(gòu)的確定性優(yōu)化綜合中的約束函數(shù)也處理成隨機函數(shù),并采用一次二階矩方法求解約束條件的可靠度。數(shù)值實例表明,機構(gòu)的可靠性綜合能夠有效減小滑塊位移波動量,并且能夠明顯提高機構(gòu)運動的可靠度。4、傳動機構(gòu)的穩(wěn)健性設計。在壓力機運動學和可靠性分析的基礎上,考慮設計變量的不確定對機構(gòu)性能的影響,建立機構(gòu)的可靠性穩(wěn)健性設計模型。數(shù)值實例表明,穩(wěn)健性設計能夠有效的控制連桿機構(gòu)輸出位移波動量的均值和標準差,降低了不確定性因素對輸出位移波動量的干擾,提高了機構(gòu)的可靠性,也同時提高了壓力機的整機性能。
[Abstract]:Mechanical press is a kind of forging equipment which is widely used in forming field. It can meet the requirements of forging process well in performance, and multi-bar mechanism is the main transmission system of this kind of press. The quality of its motion and dynamics is directly related to the forming quality of the product. Therefore, it is very important for the design of the transmission mechanism of the press, and in the design of the transmission mechanism of the press. The traditional method discusses and designs the kinematic and dynamic performance of the mechanism in the deterministic range, but the uncertainties in the mechanism system are inherent, and these uncertainties have a great impact on the performance of the mechanism. In this paper, the kinematics analysis, probabilistic modeling, reliability analysis and design of the driving mechanism of the double-acting press are carried out. The specific contents are as follows: 1. Kinematics analysis of the transmission mechanism. The kinematics analysis equation of the linkage mechanism of the double action press is established, and the analytical solution of the displacement, velocity and acceleration of the mechanism is completed. It lays a foundation for reliability analysis and robust design of mechanism. 2. Probabilistic modeling and reliability analysis of transmission mechanism. The limit state equation of the mechanism slider displacement fluctuation is established within the allowable fluctuation range, and the reliability analysis model of the linkage mechanism of the double-action press is established. The limit state equation is linearized by Taylor series. The mean and variance of the displacement of the slider are derived, and the reliability of the mechanism is obtained by using the first-order second-order moment method. Reliability design of transmission mechanism. Taking the minimum failure probability of mechanism as objective function, the reliability optimization design model of linkage mechanism of double-action press is established. The randomness of component size of mechanism is considered. Then the constraint function in the deterministic optimization synthesis of the mechanism is also treated as a random function, and the reliability of the constraint condition is solved by the first-order second-moment method. The reliability synthesis of the mechanism can effectively reduce the displacement fluctuation of the slider, and can obviously improve the reliability of the mechanism movement. 4, and the robust design of the transmission mechanism, on the basis of kinematics and reliability analysis of the press. Considering the effect of uncertainty of design variables on mechanism performance, the reliability robust design model of mechanism is established. The robust design can effectively control the mean and standard deviation of the output displacement fluctuation of the linkage mechanism, reduce the disturbance of the uncertainty factors to the output displacement fluctuation, and improve the reliability of the mechanism. At the same time, the performance of the press is improved.
【學位授予單位】：西華大學
【學位級別】：碩士
【學位授予年份】：2015
【分類號】：TG315

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本文編號：1431643