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基于機(jī)器人視覺的中厚板焊縫識(shí)別與檢測(cè)

發(fā)布時(shí)間:2021-10-25 22:47
  表面處理技術(shù)是勞動(dòng)強(qiáng)度高,加工效率低的工藝之一,針對(duì)于某些特定的表面處理,發(fā)明了機(jī)械錘擊表面處理技術(shù),目的是通過自動(dòng)化工藝,取代工件表面的手工拋光和硬化工序。在制動(dòng)器上,使錘擊球以錘擊運(yùn)動(dòng)到工件表面上。由于偏硬表面的表面處理需求較高,機(jī)械錘擊可以選擇以一種恒定方式而不是傳統(tǒng)方法進(jìn)行工作。另一方面,由機(jī)械錘擊完成的金屬表面不僅提高了表面硬度,而且還可以通過更光滑的表面提高噴丸效率。機(jī)械錘擊的目標(biāo)是構(gòu)建一個(gè)能夠比以前更好地抵抗疲勞的表面層。所以本文的研究將著重探索以下特點(diǎn):首先,簡要介紹了機(jī)械錘擊的工作原理和結(jié)構(gòu),介紹了機(jī)械錘擊的發(fā)展,分析了機(jī)械錘擊對(duì)工業(yè)自動(dòng)化的影響以及智能技術(shù)在未來發(fā)展中的前景。其次,本文將研究不同方法條件下金屬表面層的變化,以優(yōu)化改變硬度和平滑表面層的關(guān)鍵路徑,以獲得更好的表面加工精度。第三,由于所有機(jī)械錘擊過程都具有共同特征,因此存在一些顯著差異,因此本文研究將展示一種新技術(shù)方法,即采用音圈電機(jī)作為執(zhí)行機(jī)構(gòu)的核心部件。借助執(zhí)行機(jī)構(gòu)的直線運(yùn)動(dòng),使碳化鎢錘將在不同的頻率范圍內(nèi)工作,根據(jù)音圈電機(jī)的動(dòng)力增強(qiáng)工件表面層上受控制的擺動(dòng)運(yùn)動(dòng)。第四,機(jī)械錘擊連接數(shù)控銑床進(jìn)行實(shí)驗(yàn)和研... 

【文章來源】:廈門理工學(xué)院福建省

【文章頁數(shù)】:58 頁

【學(xué)位級(jí)別】:碩士

【文章目錄】:
Abstract
摘要
Chapter 1 Overview
    1.1 Device overview
    1.2 History and development of MHP
        1.2.1 Research status of MHP
        1.2.2 Development of the MHP
    1.3 Research contents, design ideas, advantages and significance
        1.3.1 The content of the research topic
        1.3.2 Project design ideas
        1.3.3 Advantages of the MHP device
        1.3.4 Significance of the project
Chapter 2 Overall design
    2.1 Overall design of MHP
    2.2 3D design
    2.3 MHP Actuator design & assembly
    2.4 voice coil motor
    2.5 linear guide MGN 9H
    2.6 Encoder
    2.7 Hammer head module design
Chapter 3 Motor selection and calculation
    3.1 Motor selection
    3.2 Calculating the thrust required for the voice coil motor
    3.3 Selection of linear guide slide
    3.4 Motor wiring connection with adapter
        3.4.1 ADP digital servo drive for motors
        3.4.2 Encoder connection
    3.5 CME2 software to control voice coil motor
        3.5.1 Setup and Tuning
        3.5.2 Indexing
        3.5.3 Servo Operating Modes and Control Loops
Chapter 4 Finite element analysis
    4.1 Finite element analysis of CNC connecting shaft
    4.2 Finite element analysis of connection plate
    4.3 Finite element analysis of Aluminum plate
    4.4 Finite element analysis of Plunger
Chapter 5 Experiment plan, setup and result detection
    5.1 Experiment plan
    5.2 Experiment setup
    5.3 Detection device
        5.3.1 Roughness testing
        5.3.2 Hardness testing
        5.3.3 Image testing using: Keyence VHX-2000C microscope
    5.4 Results
        5.4.1 Roughness testing
        5.4.2 Hardness test results
    5.5 Experiment workpiece
    5.6 Keyence VHX-2000C microscope results
Chapter 6 Conclusions and future work
    6.1 Conclusions
    6.2 Future work
References
Acknowledgement



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