本文選題：液壓支架焊接 + 機器人��； 參考：《煤炭科學技術(shù)》2017年05期

【摘要】：為提升液壓支架焊接加工質(zhì)量和生產(chǎn)效率,改善工人勞動環(huán)境,研發(fā)了液壓支架焊接機器人智能焊接加工生產(chǎn)線。攻克了分層多道焊接、激光傳感、格子間變形適應等關(guān)鍵技術(shù),有效改進了機器人與液壓支架焊接的適應性;研制了焊接機器人外部軸、工件夾具、生產(chǎn)線控制、智能物流等系統(tǒng)及裝置,實現(xiàn)了工件自動上下料、型號自動識別、結(jié)構(gòu)件全方位焊接等功能;基于MES制造執(zhí)行系統(tǒng)建立了車間級的智能化生產(chǎn)管理系統(tǒng),實現(xiàn)了整個車間的統(tǒng)一管理和數(shù)字化生產(chǎn)。車間級的智能化生產(chǎn)管理系統(tǒng)在山能重裝塔高公司工業(yè)性試驗6個月,應用結(jié)果表明:焊接效率提高100%,人員減少70%,自動焊接產(chǎn)品質(zhì)量穩(wěn)定一致,滿足生產(chǎn)智能化、流程自動化、管理信息化的發(fā)展要求。
[Abstract]:In order to improve the welding quality and production efficiency of the hydraulic support and the working environment of the workers and improve the working environment of the workers, the intelligent welding machining production line of the hydraulic support welding robot was developed. The key technologies such as multichannel welding, laser sensing, and the adaption of the deformation between the lattices were conquered, and the adaptability of the robot to the hydraulic support was improved effectively; the welding machine was developed. The external axis, workpiece fixture, production line control, intelligent logistics and other systems and devices have realized the functions of automatic feeding and unloading of the workpiece, automatic identification of the model, and all directional welding of structural parts. Based on the MES manufacturing execution system, a workshop level intelligent production management system is established, and the unified management and digital production of the whole workshop are realized. The application results show that the welding efficiency is increased by 100%, the personnel are reduced by 70%, the quality of automatic welding products is stable and consistent, and the development requirements of production intelligentization, process automation and management information are met.
【作者單位】： 天地科技股份有限公司開采設計事業(yè)部;
【基金】：國家智能制造裝備發(fā)展專項資助項目(發(fā)改辦高技[2012]2144號) 山西省煤基重點科技攻關(guān)資助項目(MJ2014-08) 中央國有資本經(jīng)營預算重點產(chǎn)業(yè)轉(zhuǎn)型升級與發(fā)展資金資助項目(財企2013-472)
【分類號】：TD355.4;TG409
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本文編號：2000288