單晶鎳基高溫合金DD98微銑削表面質(zhì)量試驗(yàn)
發(fā)布時(shí)間:2018-05-03 06:03
本文選題:微銑削 + 單晶 ; 參考:《東北大學(xué)學(xué)報(bào)(自然科學(xué)版)》2017年03期
【摘要】:為研究單晶高溫合金的微銑削表面質(zhì)量,使用M.A.FORD雙刃端銑刀,刀刃直徑為0.8 mm,試驗(yàn)材料為單晶高溫合金DD98,完成正交試驗(yàn)研究.通過極差分析找出主軸轉(zhuǎn)速、進(jìn)給速度、銑削深度對(duì)微銑削表面質(zhì)量影響的主次因素,即主軸轉(zhuǎn)速的影響最大,銑削深度其次,進(jìn)給速度最小;采用統(tǒng)計(jì)學(xué)知識(shí),獲得切削工藝參數(shù)的優(yōu)化組合,使表面粗糙度最小,即主軸轉(zhuǎn)速為n=3.6 kr/min,銑削深度為ap=5μm,進(jìn)給速度為v=100μm/s,對(duì)此優(yōu)化方案重復(fù)試驗(yàn),表面粗糙度值為951 nm.并對(duì)其切削機(jī)理和影響表面質(zhì)量及形貌的原因進(jìn)行深入的分析,對(duì)單晶高溫合金的微加工理論的機(jī)理揭示具有一定的指導(dǎo)意義.
[Abstract]:In order to study the micromilling surface quality of single crystal superalloy, M.A.FORD double-edged end milling cutter was used, the blade diameter was 0.8 mm, and the experimental material was single crystal superalloy DD98. The orthogonal experiment was carried out. Through the range analysis, we find out the main and secondary factors that affect the surface quality of micro-milling, that is, the spindle speed is the biggest, the milling depth is the second, and the feed speed is the least. The optimum combination of cutting process parameters is obtained and the surface roughness is minimized, that is, the spindle speed is 3.6 kr / min, the milling depth is ap=5 渭 m, and the feed speed is 100 渭 m / s. The surface roughness value of the optimized scheme is 951nm. The cutting mechanism and the reasons affecting the surface quality and morphology of single crystal superalloy are analyzed in depth, which is of certain guiding significance to reveal the mechanism of micromachining theory of single crystal superalloy.
【作者單位】: 東北大學(xué)機(jī)械工程與自動(dòng)化學(xué)院;遼寧工業(yè)大學(xué)機(jī)械工程與自動(dòng)化學(xué)院;
【基金】:國家自然科學(xué)基金資助項(xiàng)目(51375082);國家自然科學(xué)基金青年基金資助項(xiàng)目(51505073)
【分類號(hào)】:TG132.3;TG54
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