本文選題：PLC + 伺服電機(jī)　； 參考：《北京郵電大學(xué)》2017年碩士論文

【摘要】：隨著手機(jī)、平板、電腦、液晶電視等領(lǐng)域的發(fā)展,國(guó)內(nèi)對(duì)液晶玻璃基板的需求迅速增長(zhǎng)。在玻璃基板的生產(chǎn)制造中,高效率和高良品率越來越成為制造工藝過程的關(guān)鍵。然而國(guó)內(nèi)市場(chǎng)所需液晶玻璃基板主要依賴進(jìn)口,為保障產(chǎn)業(yè)安全,大力發(fā)展對(duì)玻璃面板的自動(dòng)化生產(chǎn)和設(shè)備研究是改善中國(guó)光電產(chǎn)業(yè)生態(tài)狀況、完善產(chǎn)業(yè)鏈的重要措施之�；谏鲜霰尘�,本課題依托東德集團(tuán)實(shí)際項(xiàng)目需求,開發(fā)一套液晶玻璃基板生產(chǎn)線控制系統(tǒng)和旋轉(zhuǎn)臺(tái)設(shè)備的設(shè)計(jì),能夠一天24小時(shí)穩(wěn)定可靠工作,實(shí)現(xiàn)液晶玻璃基板的自動(dòng)化緩存、檢查、包裝。本文的主要研究對(duì)象包括兩部分,第一部分是針對(duì)液晶玻璃基板生產(chǎn)線各工藝段設(shè)備的控制要求以及人機(jī)交互界面友好的要求,開發(fā)設(shè)計(jì)出一套完整實(shí)用的控制系統(tǒng),以保證生產(chǎn)線的效率和安全性;第二部分是旋轉(zhuǎn)臺(tái)設(shè)備的設(shè)計(jì),設(shè)計(jì)要求將玻璃基板旋轉(zhuǎn)180°,以完成包裝需求。第一部分是基于PLC的液晶玻璃基板的加工生產(chǎn)線控制系統(tǒng)設(shè)計(jì),以三菱Q系列PLC作為生產(chǎn)線的核心控制設(shè)備,其可靠性高,編程簡(jiǎn)單,采用CC-LINK現(xiàn)場(chǎng)總線技術(shù),對(duì)各設(shè)備進(jìn)行模塊化控制,減少了控制線路的長(zhǎng)度,提高了通訊效率從而減少故障率;進(jìn)行了硬件部分(包括PLC模塊、外圍裝置、觸摸屏)的選型、I/O地址分配以及軟件部分的設(shè)計(jì)(通過三菱編程軟件GX Developer進(jìn)行了 PLC控制程序的梯形圖編程);以三菱GT 1595觸摸屏作為生產(chǎn)線的人機(jī)交互界面,保證整個(gè)生產(chǎn)線中設(shè)備的安全穩(wěn)定高效的運(yùn)行;最后進(jìn)行了軟件和硬件設(shè)計(jì)的模擬調(diào)試和現(xiàn)場(chǎng)調(diào)試,對(duì)設(shè)計(jì)的控制系統(tǒng)進(jìn)行了驗(yàn)證。第二部分是旋轉(zhuǎn)臺(tái)設(shè)備的設(shè)計(jì),根據(jù)旋轉(zhuǎn)臺(tái)的功能要求與設(shè)計(jì)準(zhǔn)則,對(duì)旋轉(zhuǎn)臺(tái)設(shè)備進(jìn)行了設(shè)計(jì),主要包含了驅(qū)動(dòng)部分和旋轉(zhuǎn)部分、機(jī)架部分,驅(qū)動(dòng)部分首先闡述了伺服電機(jī)的原理,選型方法以及對(duì)交流伺服電機(jī)參數(shù)進(jìn)行詳細(xì)的理論計(jì)算;旋轉(zhuǎn)部分包含了氣缸的選擇和理論計(jì)算以及旋轉(zhuǎn)軸的設(shè)計(jì)和強(qiáng)度分析和對(duì)軸承的選擇與校核,最后根據(jù)驅(qū)動(dòng)和旋轉(zhuǎn)兩部分的設(shè)計(jì)進(jìn)行了機(jī)架部分的設(shè)計(jì)。生產(chǎn)線控制系統(tǒng)的設(shè)計(jì)進(jìn)行了系統(tǒng)的模擬調(diào)試,旋轉(zhuǎn)臺(tái)設(shè)備經(jīng)過本文的理論計(jì)算以及現(xiàn)場(chǎng)安裝調(diào)試和試運(yùn)行效果,驗(yàn)證了系統(tǒng)投入使用情況,均達(dá)到了設(shè)計(jì)預(yù)期效果。
[Abstract]:With the development of mobile phone, tablet, computer, LCD TV and so on, the domestic demand for LCD glass substrate is increasing rapidly. However, the domestic market mainly depends on the import of liquid crystal glass substrate. In order to ensure the industrial safety, it is an important measure to improve the ecological condition of China's optoelectronic industry and perfect the industrial chain to develop the automatic production of glass panel and the research of equipment. Based on the above background, based on the actual project requirements of East Germany Group, this project develops a set of liquid crystal glass substrate production line control system and rotary table equipment design, which can work steadily and reliably 24 hours a day. Realize the automatic buffer, inspection and packaging of liquid crystal glass substrate. The main research object of this paper includes two parts. The first part is to develop and design a set of complete and practical control system according to the control requirements of each process section of liquid crystal glass substrate production line and the requirement of friendly man-machine interface. In order to ensure the efficiency and safety of the production line, the second part is the design of the rotary table equipment, which requires the glass substrate to rotate 180 擄to complete the packaging requirements. The first part is the design of the production line control system of liquid crystal glass substrate based on PLC. With Mitsubishi Q series PLC as the core control equipment of the production line, its reliability is high, the programming is simple, and the CC-LINK fieldbus technology is adopted. The modularization control of each equipment reduces the length of the control circuit, improves the communication efficiency and reduces the failure rate, and carries on the hardware part (including PLC module, peripheral device, etc.) The selection of touch screen and the design of software part (using Mitsubishi programming software GX Developer to program ladder diagram of PLC control program), taking Mitsubishi GT 1595 touch screen as man-machine interface of production line, Finally, the simulation debugging and field debugging of software and hardware design are carried out, and the designed control system is verified. The second part is the design of the rotating table equipment. According to the function requirements and design criteria of the rotary table, the rotary table equipment is designed, which mainly includes the driving part, the rotating part, the frame part. In the driving part, the principle of the servo motor, the selection method and the detailed theoretical calculation of the parameters of the AC servo motor are introduced. The rotation part includes the selection and theoretical calculation of the cylinder, the design and strength analysis of the rotary shaft and the selection and verification of the bearing. Finally, the frame part is designed according to the design of the driving and rotating parts. The design of the production line control system is simulated and debugged, and the rotary table equipment is verified by the theoretical calculation, field installation, debugging and trial operation, and the expected design effect is achieved.
【學(xué)位授予單位】：北京郵電大學(xué)
【學(xué)位級(jí)別】：碩士
【學(xué)位授予年份】：2017
【分類號(hào)】：TQ171.6;TP273

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