本文選題：SimpliciTI協(xié)議　切入點(diǎn)：鋁電解　出處：《北方工業(yè)大學(xué)》2015年碩士論文　論文類型：學(xué)位論文

【摘要】：鋁電解行業(yè)一直屬于高耗能產(chǎn)業(yè),特別是近些年隨著電價(jià)不斷上漲,高昂的電費(fèi)使得鋁電解企業(yè)承受的生存壓力越來(lái)越大。國(guó)內(nèi)外相關(guān)科技人員針對(duì)如何進(jìn)一步解決節(jié)能降耗這個(gè)難點(diǎn)問(wèn)題進(jìn)行了大量的研究工作,并且逐步形成了統(tǒng)一認(rèn)知,即通過(guò)陽(yáng)極導(dǎo)桿電流分布監(jiān)測(cè)技術(shù),準(zhǔn)確掌握整臺(tái)電解槽電流分布的實(shí)際情況,并作為判斷鋁電解槽實(shí)際工作狀態(tài)、降低槽電壓和預(yù)測(cè)陽(yáng)極效應(yīng)的重要依據(jù),從而達(dá)到降低電能消耗,實(shí)現(xiàn)高效生產(chǎn)的目的。然而就目前實(shí)際情況來(lái)看,國(guó)內(nèi)鋁電解企業(yè)的電流分布監(jiān)測(cè)技術(shù)相比國(guó)外先進(jìn)的鋁電解企業(yè)還有相當(dāng)大的差距。因此,設(shè)計(jì)鋁電解槽陽(yáng)極電流分布在線監(jiān)測(cè)系統(tǒng)意義重大。 本課題采用TI公司的超低功耗單片機(jī)CC430F5137作為核心芯片,以開(kāi)源的SimpliciTI作為網(wǎng)絡(luò)協(xié)議框架,提出包含現(xiàn)場(chǎng)采集節(jié)點(diǎn)、范圍擴(kuò)展節(jié)點(diǎn)和數(shù)據(jù)處理節(jié)點(diǎn)的電流分布數(shù)據(jù)無(wú)線采集系統(tǒng)設(shè)計(jì)方案,并詳細(xì)闡述了單片機(jī)控制模塊設(shè)計(jì)、數(shù)據(jù)采集模塊設(shè)計(jì)和無(wú)線通信模塊設(shè)計(jì)過(guò)程,編制實(shí)際的通信協(xié)議,完成硬件系統(tǒng)的設(shè)計(jì)制作和網(wǎng)絡(luò)測(cè)試平臺(tái)搭建工作。 基于搭建的硬件平臺(tái),分別進(jìn)行AP、 RE和ED設(shè)備的程序設(shè)計(jì),實(shí)現(xiàn)了現(xiàn)場(chǎng)采集設(shè)備、數(shù)據(jù)中心處理設(shè)備、上位機(jī)采集端的軟件設(shè)計(jì),完成了網(wǎng)絡(luò)節(jié)點(diǎn)的加入退出、節(jié)點(diǎn)搜索、通信連接、跳頻、節(jié)點(diǎn)的休眠與喚醒、ED節(jié)點(diǎn)數(shù)據(jù)上傳模式切換等功能,確保數(shù)據(jù)采集與傳輸?shù)目煽啃�。使用Qt進(jìn)行上位機(jī)采集端程序設(shè)計(jì),實(shí)現(xiàn)了在網(wǎng)節(jié)點(diǎn)狀態(tài)顯示、采集節(jié)點(diǎn)數(shù)據(jù)讀取、節(jié)點(diǎn)配置下發(fā)等功能。 最后完成了整個(gè)系統(tǒng)的點(diǎn)對(duì)點(diǎn)通信、點(diǎn)對(duì)多點(diǎn)通信以及單個(gè)終端節(jié)點(diǎn)的通信性能測(cè)試,結(jié)果表明：各節(jié)點(diǎn)的通信性能良好,能夠準(zhǔn)確采集數(shù)據(jù)并上傳至數(shù)據(jù)中心,實(shí)現(xiàn)了對(duì)鋁電解槽陽(yáng)極導(dǎo)桿電流分布情況的實(shí)時(shí)監(jiān)測(cè)�；谝陨涎芯炕A(chǔ),設(shè)計(jì)了一套適用于鋁電解槽陽(yáng)極電流分布的在線監(jiān)測(cè)系統(tǒng),并在某鋁廠400kA系列電解槽上完成了系統(tǒng)的性能測(cè)試,達(dá)到了預(yù)期效果。
[Abstract]:Aluminum electrolysis industry has always been a high-energy industry, especially in recent years, with the rising of electricity prices, The high electricity cost makes the survival pressure of aluminum electrolysis enterprises more and more heavy. Domestic and foreign scientists and technicians have done a lot of research on how to further solve the difficult problem of saving energy and reducing consumption, and have gradually formed a unified cognition. That is, through the current distribution monitoring technology of anode guide rod, the actual situation of the current distribution of the whole electrolytic cell is accurately grasped, which is an important basis for judging the actual working state of the aluminum reduction cell, reducing the cell voltage and predicting the anode effect. In order to reduce power consumption and achieve efficient production, however, the current distribution monitoring technology of domestic aluminum electrolysis enterprises is far from that of advanced aluminum electrolysis enterprises in foreign countries, in the light of the actual situation at present, the current distribution monitoring technology of domestic aluminum electrolysis enterprises is still quite different from that of foreign advanced aluminum electrolysis enterprises. It is of great significance to design an on-line monitoring system for anode current distribution in aluminum reduction cells. In this paper, the ultra-low power MCU CC430F5137 of TI Company is used as the core chip, and the open source SimpliciTI is used as the network protocol frame. The design scheme of current distribution data wireless acquisition system for extended node and data processing node is presented. The design of single chip microcomputer control module, data acquisition module and wireless communication module are described in detail, and the actual communication protocol is worked out. Finish the hardware system design and build the network test platform. Based on the hardware platform, the program design of APRE and Ed equipment is carried out, and the software design of field acquisition equipment, data center processing equipment and upper computer acquisition terminal is realized, and the network node is added and withdrawn, and the node search is completed. In order to ensure the reliability of data acquisition and transmission, the functions of communication connection, frequency hopping, node dormancy and wake-up Ed node data upload mode switching are ensured. Collection node data reading, node configuration sent down and other functions. Finally, the point-to-point communication, point-to-multipoint communication and the communication performance test of a single terminal node are completed. The results show that the communication performance of each node is good, and the data can be accurately collected and uploaded to the data center. The current distribution of anode guide rod in aluminum reduction cell is monitored in real time. Based on the above research basis, an on-line monitoring system for anode current distribution in aluminum reduction cell is designed. The performance test of the system has been completed in a 400kA series electrolytic cell of an aluminum factory, and the expected effect has been achieved.
【學(xué)位授予單位】：北方工業(yè)大學(xué)
【學(xué)位級(jí)別】：碩士
【學(xué)位授予年份】：2015
【分類號(hào)】：TQ151;TP274.2

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