基于提高吸光率的無(wú)磁鋼電火花毛化工藝研究
發(fā)布時(shí)間:2018-12-30 10:43
【摘要】:電火花毛化表面因其凹凸起伏的隨機(jī)結(jié)構(gòu),對(duì)提高光吸收率起到了積極作用。本文通過(guò)對(duì)無(wú)磁鋼表面進(jìn)行電火花毛化處理,,研究了不同電火花毛化工藝參數(shù)對(duì)光吸收率的影響。 為了深入分析電火花毛化加工電參數(shù)對(duì)毛化形貌的影響,本文分別設(shè)計(jì)了小峰值電流、小脈沖寬度,小峰值電流、大脈沖寬度,大峰值電流、小脈沖寬度,大峰值電流、大脈沖寬度四組正交實(shí)驗(yàn),并采用掃描電鏡對(duì)毛化表面形貌進(jìn)行觀察。利用形貌測(cè)量?jī)x對(duì)電火花毛化工件表面的高度均方根和相關(guān)長(zhǎng)度進(jìn)行了測(cè)量與計(jì)算,并分析了其變化規(guī)律。利用FDTD Solutions軟件對(duì)不同表面形貌的毛化表面進(jìn)行了可見(jiàn)光波段的吸光率仿真,最后利用集總參數(shù)量熱法通過(guò)自搭建的量溫實(shí)驗(yàn)平臺(tái)對(duì)電火花毛化工件進(jìn)行了吸光率測(cè)量,并對(duì)實(shí)驗(yàn)結(jié)果進(jìn)行分析,總結(jié)了毛化形貌參數(shù)與吸光率的相互關(guān)系。 研究表明,隨著峰值電流的增加,毛化表面凹坑平均直徑遞增,表面粗糙度先增后減;在脈沖寬度較小的情況下毛化表面粗糙度隨著脈沖寬度的增加而增加,在脈沖寬度較大的情況下毛化表面粗糙度隨著脈沖寬度的增加而減;在脈沖寬度較大的情況下,隨著加工時(shí)間的增加,高度均方根具有逐漸減小的趨勢(shì)。在小電流、小脈沖寬度加工條件下,隨著峰值電流的增加,高度均方根呈逐漸增大的趨勢(shì);在大電流小脈沖寬度加工條件下,隨著脈沖寬度的增加,高度均方根呈逐漸增加的趨勢(shì);電加工參數(shù)對(duì)相關(guān)長(zhǎng)度的影響相對(duì)來(lái)說(shuō)比較復(fù)雜,對(duì)于不同的加工條件呈現(xiàn)出不同的加工規(guī)律。通過(guò)對(duì)光吸收率的測(cè)量發(fā)現(xiàn),隨著相關(guān)長(zhǎng)度的增加,毛化表面對(duì)光吸收率逐漸減小,隨著高度均方根與相關(guān)長(zhǎng)度的比值的增加,毛化表面對(duì)光吸收率逐漸增加,在大峰值電流、大脈沖寬度的加工條件下,毛化表面對(duì)光吸收率有所下降。
[Abstract]:Because of its undulating random structure, EDM furifying surface plays a positive role in improving the light absorption rate. In this paper, the effect of different parameters of EDM on the light absorptivity of the surface of unmagnetized steel was studied by means of EDM. In order to analyze the effect of electrical parameters of EDM on the morphology of EDM, this paper designs the small peak current, the small pulse width, the small peak current, the large pulse width, the large peak current, the small pulse width, the large peak current, respectively. The surface morphology of wool was observed by scanning electron microscope (SEM). The RMS and the correlation length of the EDM textured workpiece surface were measured and calculated by means of a morphometric instrument, and the variation of the RMS and the correlation length were analyzed. Using FDTD Solutions software, the visible light absorption of the wool surface with different surface morphologies was simulated. Finally, the absorptivity of EDM wool was measured by means of the quantitative calorimetry method and the self-built temperature measurement platform. The experimental results were analyzed and the relationship between the texturing parameters and the absorptivity was summarized. The results show that the average diameter of the pits increases with the increase of peak current, and the surface roughness increases first and then decreases. When the pulse width is small, the surface roughness increases with the increase of pulse width, and decreases with the increase of pulse width. Under the condition of larger pulse width, the root mean square (RMS) of height decreases gradually with the increase of processing time. Under the condition of low current and small pulse width, the root mean square (RMS) of height increases with the increase of peak current. Under the condition of large current and small pulse width, the root mean square (RMS) of height increases with the increase of pulse width. The influence of electrical processing parameters on the relative length is relatively complex, and different processing conditions show different processing rules. Through the measurement of light absorption rate, it is found that with the increase of correlation length, the light absorption rate of the wool surface decreases gradually, and with the increase of the ratio of high RMS to correlation length, the light absorption rate of the wool surface increases gradually, and the light absorption rate increases with the increase of the peak current. Under the condition of large pulse width, the light absorption rate of the wool surface decreased.
【學(xué)位授予單位】:華東交通大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2015
【分類(lèi)號(hào)】:U674.706
本文編號(hào):2395472
[Abstract]:Because of its undulating random structure, EDM furifying surface plays a positive role in improving the light absorption rate. In this paper, the effect of different parameters of EDM on the light absorptivity of the surface of unmagnetized steel was studied by means of EDM. In order to analyze the effect of electrical parameters of EDM on the morphology of EDM, this paper designs the small peak current, the small pulse width, the small peak current, the large pulse width, the large peak current, the small pulse width, the large peak current, respectively. The surface morphology of wool was observed by scanning electron microscope (SEM). The RMS and the correlation length of the EDM textured workpiece surface were measured and calculated by means of a morphometric instrument, and the variation of the RMS and the correlation length were analyzed. Using FDTD Solutions software, the visible light absorption of the wool surface with different surface morphologies was simulated. Finally, the absorptivity of EDM wool was measured by means of the quantitative calorimetry method and the self-built temperature measurement platform. The experimental results were analyzed and the relationship between the texturing parameters and the absorptivity was summarized. The results show that the average diameter of the pits increases with the increase of peak current, and the surface roughness increases first and then decreases. When the pulse width is small, the surface roughness increases with the increase of pulse width, and decreases with the increase of pulse width. Under the condition of larger pulse width, the root mean square (RMS) of height decreases gradually with the increase of processing time. Under the condition of low current and small pulse width, the root mean square (RMS) of height increases with the increase of peak current. Under the condition of large current and small pulse width, the root mean square (RMS) of height increases with the increase of pulse width. The influence of electrical processing parameters on the relative length is relatively complex, and different processing conditions show different processing rules. Through the measurement of light absorption rate, it is found that with the increase of correlation length, the light absorption rate of the wool surface decreases gradually, and with the increase of the ratio of high RMS to correlation length, the light absorption rate of the wool surface increases gradually, and the light absorption rate increases with the increase of the peak current. Under the condition of large pulse width, the light absorption rate of the wool surface decreased.
【學(xué)位授予單位】:華東交通大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2015
【分類(lèi)號(hào)】:U674.706
【參考文獻(xiàn)】
相關(guān)期刊論文 前1條
1 徐小兵,毛利尚武;日本電火花加工技術(shù)的發(fā)展動(dòng)態(tài)[J];電加工與模具;2003年01期
本文編號(hào):2395472
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