一對(duì)漸開線齒輪參數(shù)化建模與數(shù)值分析系統(tǒng)的研發(fā)
本文選題:ANSYS二次開發(fā) + 漸開線齒輪; 參考:《新疆大學(xué)》2017年碩士論文
【摘要】:齒輪傳動(dòng)方式在工業(yè)生產(chǎn)和生活中應(yīng)用很廣。社會(huì)快速發(fā)展的同時(shí),用戶對(duì)齒輪形狀、尺寸、結(jié)構(gòu)提出新的要求外還對(duì)機(jī)械特性和動(dòng)力特性要求也越來越高。按照實(shí)際需要設(shè)計(jì)齒輪的結(jié)構(gòu)和尺寸時(shí),考慮到齒輪結(jié)構(gòu)和齒形的復(fù)雜性以及各種誤差等原因,在實(shí)體建模、劃分網(wǎng)格、邊界條件的給定和數(shù)值計(jì)算等方面花費(fèi)大量的人力和時(shí)間,特別是對(duì)CAD、ANSYS等工程軟件不大熟悉的一般用戶來說花費(fèi)的時(shí)間更多。因此迫切需要對(duì)一對(duì)齒輪進(jìn)行參數(shù)化建模和數(shù)值分析軟件平臺(tái)的搭建,進(jìn)而對(duì)其實(shí)現(xiàn)快速建模和數(shù)值計(jì)算分析等功能。本文主要針對(duì)一對(duì)漸開線齒輪進(jìn)行參數(shù)化建模和數(shù)值分析平臺(tái)的搭建,然后驗(yàn)證其參數(shù)化建模和數(shù)值分析系統(tǒng)的有效性。本研究利用Visual C++編程和ANSYS軟件的APDL技術(shù),首先創(chuàng)建了漸開線嚙合直齒圓柱齒輪的參數(shù)化建模與數(shù)值分析軟件平臺(tái)。通過系統(tǒng)性研究漸開線齒輪的關(guān)鍵參數(shù)和基本結(jié)構(gòu),確定了主驅(qū)動(dòng)參數(shù)和副參數(shù)及其相關(guān)關(guān)系式,并根據(jù)漸開線的形成原理編程實(shí)現(xiàn)了齒形的準(zhǔn)確描述和生成。通過考慮主驅(qū)動(dòng)參數(shù)、漸開線形狀和齒輪結(jié)構(gòu)參數(shù)等,對(duì)軟件系統(tǒng)進(jìn)行了基本構(gòu)架設(shè)計(jì)、基本功能設(shè)計(jì)和用戶界面設(shè)計(jì),編程實(shí)現(xiàn)了一對(duì)直齒圓柱齒輪的參數(shù)化建模和數(shù)值分析軟件。通過ANSYS的批處理模式和外部操作方式來調(diào)用ANSYS有限元分析相關(guān)的軟件模塊,并通過人機(jī)界面輸入一對(duì)齒輪的齒數(shù)、模數(shù)、壓力角、齒頂高系數(shù)、頂隙系數(shù)等關(guān)鍵參數(shù)、材料屬性和邊界條件等實(shí)現(xiàn)了一對(duì)齒輪參數(shù)化建模與數(shù)值分析全過程。從而極大提高齒輪數(shù)值建模效率、縮短建模時(shí)間。主要研究內(nèi)容如下:1)基于ANSYS進(jìn)行二次開發(fā),搭建能夠?qū)崿F(xiàn)一對(duì)漸開線直齒圓柱齒輪進(jìn)行參數(shù)化建模、以及進(jìn)行數(shù)值分析功能的平臺(tái)。用Visual C++對(duì)系統(tǒng)的代碼進(jìn)行編寫,實(shí)現(xiàn)了ANSYS軟件與本參數(shù)化建模與數(shù)值分析平臺(tái)之間的數(shù)據(jù)傳遞,解決了調(diào)用程序等接口技術(shù)方面問題,數(shù)據(jù)通訊方面的問題通過Visual Studio來解決,還能夠封裝APDL命令流文件。2)利用齒輪關(guān)鍵參數(shù)作為主驅(qū)動(dòng)參數(shù)實(shí)現(xiàn)了參數(shù)化建模。查看機(jī)械設(shè)計(jì)手冊,選擇齒數(shù)、壓力角、模數(shù)、齒頂高系數(shù)和齒隙系數(shù)五個(gè)關(guān)鍵尺寸參數(shù)作為獨(dú)立參數(shù),分度圓直徑、標(biāo)準(zhǔn)中心距、齒厚等作為非獨(dú)立的參數(shù),對(duì)齒輪外形和尺寸進(jìn)行限制和設(shè)計(jì)。在利用ANSYS二次開發(fā)的功能時(shí),對(duì)參數(shù)變化時(shí)生成齒輪的APDL命令流文本進(jìn)行調(diào)用。3)實(shí)現(xiàn)了參數(shù)化建模數(shù)據(jù)和數(shù)值分析數(shù)據(jù)的可視化處理功能。在Visual C++對(duì)ANSYS軟件進(jìn)行二次開發(fā)的環(huán)境中,通過結(jié)合軟件自身的APDL語言,實(shí)現(xiàn)了一對(duì)齒輪的三維實(shí)體數(shù)據(jù)、網(wǎng)格數(shù)據(jù)、變形數(shù)據(jù)、應(yīng)力數(shù)據(jù)、應(yīng)變數(shù)據(jù)和各種動(dòng)力學(xué)數(shù)據(jù)可視化并可畫出相應(yīng)的圖形(網(wǎng)格劃分圖、變形圖、應(yīng)力云圖等)。通過不同類型、不同大小的齒輪模型的參數(shù)化建模,驗(yàn)證了本參數(shù)化建模和數(shù)值分析軟件系統(tǒng)的有效性。通過建立一對(duì)齒輪的參數(shù)化模型,然后網(wǎng)格劃分和設(shè)定邊界條件等,最后可根據(jù)實(shí)際傳動(dòng)情況在靜力學(xué)界面和模態(tài)分析界面輸入了相應(yīng)的約束條件和載荷扭矩條件等邊界條件,對(duì)齒輪進(jìn)行了靜力分析、模態(tài)分析等,分析了一對(duì)齒輪的網(wǎng)格劃分圖、變形圖、應(yīng)力云圖和模態(tài)振型圖等,進(jìn)一步驗(yàn)證了本軟件系統(tǒng)的有效性。
[Abstract]:The gear transmission mode is widely used in industrial production and life. At the same time of rapid social development, new requirements for the shape, size and structure of gear are also required. The requirements for the mechanical and dynamic characteristics of the gear are also higher and higher. The complexity of the gear structure and gear shape is considered when the gear structure and size are designed according to the actual needs. It takes a lot of manpower and time in solid modeling, division of grid, the given and numerical calculation of boundary conditions, especially for the general users who are not familiar with CAD, ANSYS and other engineering software. Therefore, it is urgent to make a parameterized modeling and numerical analysis software platform for a pair of gears. In this paper, the parameterized modeling and numerical analysis platform of a pair of involute gear are built, and the validity of the parameterized modeling and numerical analysis system is verified. This study first created the Visual C++ programming and the APDL technology of the ANSYS software. The parameterized modeling and numerical analysis software platform of involute spur gear has been studied. Through the systematic study of the key parameters and basic structure of involute gear, the main driving parameters and the accessory parameters and their correlation formulas are determined, and the accurate description and generation of the tooth shape are realized according to the formation principle of the involute. The main driving parameters, the shape of the involute and the parameters of the gear structure, the basic frame design, the basic function design and the user interface design are carried out for the software system. The parametric modeling and numerical analysis software of a pair of straight tooth cylindrical gears is realized by programming. The ANSYS finite element analysis is called by the batch processing mode of ANSYS and the external operation mode. Related software modules, and input a pair of gear teeth number, modulus, pressure angle, top coefficient of the tooth, top clearance coefficient and other key parameters, material properties and boundary conditions through the man-machine interface. The whole process of modeling and numerical analysis of a pair of gears is realized, which greatly improves the efficiency of the gear numerical modeling and shortens the time of modeling. The contents are as follows: 1) based on the two development of ANSYS, we build a platform for parametric modeling of a pair of involute spur gear and the function of numerical analysis. The code of the system is written with Visual C++, and the data transfer between the ANSYS software and the parameterized modeling and numerical analysis platform is realized, and the adjustment is solved. With the problems of program and other interface technology, the problem of data communication is solved by Visual Studio, and can also encapsulate the APDL command stream file.2). The key parameters of the gear are modeled as the main driving parameters. The mechanical design manual is viewed, the number of teeth, the pressure angle, the modulus, the top coefficient of the tooth and the tooth gap coefficient are five key points. As an independent parameter, the diameter of the indexing circle, the standard center distance, the tooth thickness as a non independent parameter, the size parameters are restricted and designed for the shape and size of the gear. In the use of the function of the two development of ANSYS, the APDL command flow text of the gear generated by the parameter changes is transferred to.3) to realize the parameterized modeling data and numerical analysis. According to the visual processing function, in the two development environment of Visual C++, the 3D solid data of a pair of gears, grid data, deformation data, stress data, strain data and various dynamic data are visualized and the corresponding graphics can be drawn by combining the software of the software with the software of the software itself (APDL language). By parameterized modeling of different types and different sizes of gear models, the validity of the parameterized modeling and numerical analysis software system is verified. By establishing a parameterized model of a pair of gears, and then dividing the grid and setting the boundary conditions, and finally, the static interface and the model can be used in the static interface and the model according to the actual transmission condition. The boundary conditions such as the corresponding constraint conditions and the load and torque conditions are input into the state analysis interface. The static analysis and modal analysis of the gear are carried out. The grid partition diagram, the deformation map, the stress cloud map and the modal vibration pattern are analyzed, which further verify the effectiveness of the software system.
【學(xué)位授予單位】:新疆大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2017
【分類號(hào)】:TH132.41
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