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全套管連續(xù)鉆機(jī)液壓動(dòng)力頭的設(shè)計(jì)與研究

發(fā)布時(shí)間:2018-05-23 08:05

  本文選題:動(dòng)力頭 + 液壓系統(tǒng) ; 參考:《燕山大學(xué)》2015年碩士論文


【摘要】:近年來,我國經(jīng)濟(jì)建設(shè)高速發(fā)展,基礎(chǔ)工程建設(shè)也在如火如荼的進(jìn)行,因此樁工機(jī)械在市場中潛力很大。全套管連續(xù)鉆進(jìn)技術(shù)以高效、清潔和低噪音的優(yōu)點(diǎn)成為當(dāng)今世界樁工施工領(lǐng)域內(nèi)最先進(jìn)的技術(shù)。上下可分離式雙動(dòng)力頭結(jié)構(gòu)發(fā)揮了其獨(dú)特的優(yōu)勢,如施工質(zhì)量高,工期短,機(jī)械化程度高,尤其對于直徑大于800mm的樁型,其綜合性能明顯高于其它設(shè)備。本課題針對雙動(dòng)力頭全套管連續(xù)鉆機(jī)機(jī)組做了相應(yīng)的介紹,并對它的動(dòng)力裝置及相關(guān)機(jī)構(gòu)和系統(tǒng)進(jìn)行了設(shè)計(jì)研究,使該產(chǎn)品能夠更適合未來發(fā)展的需要。首先,通過對工程機(jī)械常用的液壓節(jié)能控制方式進(jìn)行分析,設(shè)計(jì)了動(dòng)力頭負(fù)載敏感液壓系統(tǒng)。通過建立負(fù)載敏感系統(tǒng)數(shù)學(xué)模型,從理論角度分析了該方案的可行性,同時(shí)也為系統(tǒng)仿真提供了理論依據(jù)。該系統(tǒng)不僅操控方便,性能可靠,同時(shí)實(shí)現(xiàn)了節(jié)能控制的要求。其次,用AMESim軟件對動(dòng)力頭液壓系統(tǒng)進(jìn)行仿真分析,從仿真結(jié)果可以得出動(dòng)力頭的轉(zhuǎn)速、扭矩、流量、壓力等曲線,從而對理論計(jì)算做了進(jìn)一步驗(yàn)證,確保了系統(tǒng)設(shè)計(jì)及參數(shù)設(shè)置能夠滿足該設(shè)備的工況要求。再次,鑒于動(dòng)力頭結(jié)構(gòu)及強(qiáng)度對整臺(tái)機(jī)器的性能具有直接的影響,本文對鉆機(jī)雙動(dòng)力頭進(jìn)行了結(jié)構(gòu)設(shè)計(jì),并對主要結(jié)構(gòu)件用ANSYS Workbench軟件做了有限元分析,使該設(shè)計(jì)方案在能夠滿足鉆機(jī)安全作業(yè)的前提下,節(jié)約制造成本,避免不必要的浪費(fèi)。最后,考慮到鉆機(jī)工作時(shí)操作的方便性,合理的人機(jī)交互界面顯得尤其重要。本文基于HMI Developer-1.3軟件設(shè)計(jì)了顯示屏主界面、動(dòng)力頭工作界面,并通過軟件運(yùn)行驗(yàn)證了該界面設(shè)計(jì)的可行性,不但為操作者帶來了方便,并且能夠更好地監(jiān)控設(shè)備的運(yùn)行狀態(tài)。
[Abstract]:In recent years, with the rapid development of economic construction and the construction of basic engineering in full swing, piling machinery has great potential in the market. With the advantages of high efficiency, clean and low noise, the whole casing continuous drilling technology has become the most advanced technology in the field of pile construction in the world. The upper and lower detachable double power head structure exerts its unique advantages, such as high construction quality, short construction period and high degree of mechanization. Especially for the pile with diameter larger than 800mm, its comprehensive performance is obviously higher than other equipment. In this paper, the author introduces the full set of tubing continuous drilling rig with double power head, and designs and researches its power device and related mechanism and system, so that the product can be more suitable for the needs of future development. Firstly, the load sensitive hydraulic system of power head is designed by analyzing the commonly used hydraulic energy saving control methods of construction machinery. By establishing the mathematical model of load sensitive system, the feasibility of the scheme is analyzed theoretically, and the theoretical basis for system simulation is also provided. This system not only controls conveniently, the performance is reliable, simultaneously realizes the energy-saving control request. Secondly, the AMESim software is used to simulate the hydraulic system of the power head. From the simulation results, the rotational speed, torque, flow rate, pressure and other curves of the power head can be obtained, thus the theoretical calculation is further verified. The system design and parameter setting can meet the requirements of the equipment. Thirdly, in view of the direct influence of the structure and strength of the power head on the performance of the whole machine, this paper designs the structure of the double power head of the drilling rig, and makes the finite element analysis of the main structural parts with ANSYS Workbench software. Under the premise of satisfying the safety operation of drilling rig, the design scheme can save manufacturing cost and avoid unnecessary waste. Finally, considering the convenience of drilling rig operation, a reasonable man-machine interface is particularly important. In this paper, the main screen interface and the working interface of the power head are designed based on HMI Developer-1.3 software. The feasibility of the interface design is verified by running the software, which not only brings convenience to the operator, but also can better monitor the running state of the equipment.
【學(xué)位授予單位】:燕山大學(xué)
【學(xué)位級別】:碩士
【學(xué)位授予年份】:2015
【分類號】:TU67

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