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通用醫(yī)療公司面向訂單裝配的主生產計劃流程優(yōu)化研究

發(fā)布時間:2018-05-18 09:43

  本文選題:按訂單組裝 + 企業(yè)資源計劃; 參考:《吉林大學》2017年碩士論文


【摘要】:生產計劃活動作為銷售、采購和生產的紐帶,已經成為企業(yè)經營活動中不可或缺的重要環(huán)節(jié)。在企業(yè)經營過程中,生產計劃一直圍繞著致力于提高客戶滿意度,提高庫存周轉率和提高企業(yè)的競爭力,降低供應鏈運營成本等方面展開活動。隨著市場競爭越來越激烈,技術上的差異也越來越小,無差別化的競爭使同類型的企業(yè)間的競爭越來越轉向企業(yè)內部運營管理上的差異化的競爭模式。在這樣的背景下,企業(yè)計劃流程的改進優(yōu)化也成為各企業(yè)在運營管理上探索的重要問題。企業(yè)資源計劃是一種基于信息化支持基礎上的系統化的管理思想。不僅給企業(yè)帶來了先進的管理思想,而且給企業(yè)提供了信息集成化的解決方案。而主生產計劃在ERP系統中占有舉足輕重的重要地位,不管是在傳統制造業(yè),還是在如今信息技術支持下的先進制造業(yè),始終都是企業(yè)資源管理中的重要組成部分,在整個企業(yè)運營管理中占有不可或缺的重要地位。首先,本文將通用醫(yī)療公司作為研究對象。借助系統化的ERP的生產計劃體系,結合面向訂單裝配(ATO)類型企業(yè)的生產特點,指出了優(yōu)化主生產計劃的必要性。通過分析通用醫(yī)療公司的主生產流程以及ERP軟件ORACLE在主生產計劃中的使用情況,總結出了主生產計劃在企業(yè)運營管理中和ORACLE軟件設計開發(fā)中存在的問題。本文深入研究了ATO生產模式下供需平衡策略對企業(yè)主生產計劃管理體系的影響,設計了ATO生產模式下主生產計劃管理系統新的業(yè)務流程。并在此基礎上提出了優(yōu)化方案的原則和具體目標。其次,本文分析公司主生產計劃中所存在的主要問題。首先,通過對ERP管理思想的研究,結合銷售與運作規(guī)劃在ATO生產模式下需求相應的特點。提出了ATO生產模式下重塑企業(yè)的銷售與運作的流程,更好的從源頭上改善生產計劃流程。其次,借鑒ERP中物料需求計劃MRP的主要思想,利用安全庫存并結合ATO生產模式的特點,提高通用醫(yī)療零部件生產效率,降低物流成本,優(yōu)化庫存結構。著重對物料需求計劃和安全庫存進行深入研究,設計出滿足ATO生產模式下主生產計劃配套的物料需求計劃。最后,深入研究了ATO生產模式下借助ORACLE軟件來編制主生產計劃,驗證粗能力計劃以及合理調配最終裝配的日計劃。主要包括如何均衡主生產計劃,如何構建粗能力計劃所需的能力清單已經如何利用精益生產和價值流程圖的理念來優(yōu)化最終裝配計劃中的生產模式和排產順序。最后,本文所提出的優(yōu)化政策能夠在公司內部和相關的外部方有效的執(zhí)行,本文通過流程實施過程監(jiān)控,組織制度保障和人力資源的保障來保證上述優(yōu)化方案的實施。同時也希望通過本文的研究,可以給類似企業(yè)帶去一些借鑒和啟發(fā)。
[Abstract]:Production planning, as the link of sales, procurement and production, has become an indispensable link in business activities. In the process of enterprise management, production planning has been focusing on improving customer satisfaction, improving inventory turnover, improving the competitiveness of enterprises, and reducing supply chain operating costs. With the market competition becoming more and more fierce, the technical differences are becoming smaller and smaller. The competition between the same types of enterprises is becoming more and more different competition mode of internal operation management. In this context, the improvement and optimization of enterprise planning process has become an important issue in the operation management. Enterprise Resource Planning (ERP) is a systematic management idea based on information support. It not only brings the advanced management thought to the enterprise, but also provides the information integration solution to the enterprise. The master production plan plays an important role in the ERP system. Whether in the traditional manufacturing industry or the advanced manufacturing industry supported by information technology, it is always an important part of enterprise resource management. In the whole enterprise operation management occupies the indispensable important position. First of all, this paper takes General Medical Company as the research object. With the help of the systematic production planning system of ERP and the production characteristics of the order-oriented assembly plant, the necessity of optimizing the master production plan is pointed out. By analyzing the main production process of General Medical Company and the application of ERP software ORACLE in master production plan, the problems of master production plan in enterprise operation management and ORACLE software design and development are summarized. In this paper, the influence of supply and demand balance strategy on enterprise owner production planning management system under ATO production mode is deeply studied, and a new business process of master production plan management system under ATO production mode is designed. On this basis, the principles and specific objectives of the optimization scheme are put forward. Secondly, this paper analyzes the main problems existing in the main production plan of the company. First of all, through the research of ERP management thought, combined with the characteristics of sales and operation planning in ATO production mode. This paper puts forward the process of remolding the sales and operation of the enterprise under the ATO production mode, and improves the production planning process from the source. Secondly, referring to the main idea of MRP in ERP, using the safe inventory and the characteristics of ATO production mode, it can improve the production efficiency of general medical parts, reduce the logistics cost and optimize the inventory structure. The material requirement plan and safety inventory are studied deeply, and the material requirement plan is designed to meet the main production plan in ATO production mode. Finally, the main production plan is compiled with the help of ORACLE software under the ATO production mode, and the coarse capacity plan is verified and the daily plan of the final assembly is reasonably deployed. It mainly includes how to balance the master production plan and how to construct the capacity list of rough capacity plan how to optimize the production mode and production scheduling in the final assembly plan by using the idea of lean production and value flow chart. Finally, the optimization policy proposed in this paper can be effectively implemented within the company and related external parties. This paper ensures the implementation of the above optimization plan through process implementation process monitoring, organizational system guarantee and human resources guarantee. At the same time, I also hope that through the study of this paper, we can bring some reference and inspiration to similar enterprises.
【學位授予單位】:吉林大學
【學位級別】:碩士
【學位授予年份】:2017
【分類號】:F416.6;F273


本文編號:1905354

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