本文關(guān)鍵詞： 精益生產(chǎn) 工業(yè)工程 防靜電手腕帶 生產(chǎn)效率　出處：《華南理工大學(xué)》2013年碩士論文　論文類型：學(xué)位論文

【摘要】：近年來，我國防靜電行業(yè)發(fā)展相當(dāng)?shù)难杆�，國�?nèi)防靜電企業(yè)像雨后春筍一樣蓬勃發(fā)展，再加上防靜電行業(yè)的進(jìn)入門檻低，生產(chǎn)防靜電產(chǎn)品的企業(yè)均屬中小企業(yè)，而以小型企業(yè)為主，設(shè)備簡單，管理方式落后，生產(chǎn)效率低，各企業(yè)為了進(jìn)入市場，基本上是采用低成本、低價(jià)格方式占領(lǐng)市場，形成惡性競爭。同時(shí)在歐債危機(jī)和全球經(jīng)濟(jì)衰退的影響，再加上人民幣的不斷升值，導(dǎo)致出口利潤嚴(yán)重下降，制造業(yè)面臨著很大的生存危機(jī)和成本壓力。 本文通過選擇SC公司作為研究對象，選擇SC公司最有代表性的有繩手腕帶生產(chǎn)線進(jìn)行生產(chǎn)流程介紹，通過運(yùn)用工業(yè)工程（IE）中的流程分析法、生產(chǎn)線布局等方法對生產(chǎn)線進(jìn)行初步分析，確定現(xiàn)有的生產(chǎn)線的工藝流程和實(shí)際工位人力分布；其次，通過作業(yè)時(shí)間測定，收集生產(chǎn)線的當(dāng)前各個(gè)工位的作業(yè)時(shí)間，對SC公司生產(chǎn)線當(dāng)前的平衡率和生產(chǎn)效率進(jìn)行測定和評定；并進(jìn)一步采用生產(chǎn)線布局，生產(chǎn)線類型，作業(yè)及設(shè)備能力，生產(chǎn)流程分析，確定了有繩手腕帶生產(chǎn)線各工位時(shí)間及相關(guān)的瓶頸工位，分析了生產(chǎn)線生產(chǎn)效率低的根本原因。 其次，本文根據(jù)SC公司生產(chǎn)線實(shí)際情況，依據(jù)精益生產(chǎn)理論和工業(yè)工程理論，，分別從優(yōu)化生產(chǎn)線布局，改善部分生產(chǎn)線類型，生產(chǎn)流程優(yōu)化，進(jìn)行標(biāo)準(zhǔn)作業(yè)，提高設(shè)備的作業(yè)能力，從而全面優(yōu)化生產(chǎn)線，達(dá)到了生產(chǎn)線平衡，提高生產(chǎn)效率，提高生產(chǎn)線產(chǎn)量，縮短了交貨周期，降低公司產(chǎn)品生產(chǎn)成本，提高公司產(chǎn)品的利潤。 最后，本文通過對SC公司基于建立精益生產(chǎn)體系模式下的生產(chǎn)線的研究，總結(jié)了SC公司建立精益生產(chǎn)體系下生產(chǎn)效率改善，生產(chǎn)線平衡率提升，人均產(chǎn)量提升和經(jīng)濟(jì)利益的實(shí)際效果，也提出了實(shí)施中存在的問題，并為防靜電行業(yè)的企業(yè)推行精益生產(chǎn)具有一定的借鑒意義。
[Abstract]:In recent years, China's national defense electrostatic industry has developed quite rapidly, domestic anti-static enterprises are booming like bamboo shoots after a spring rain, plus the low entry threshold of anti-static industry, the production of anti-static products enterprises are small and medium-sized enterprises. And to small enterprises, simple equipment, backward management, low production efficiency, in order to enter the market, enterprises basically use low-cost, low-cost way to occupy the market. At the same time, the impact of the European debt crisis and the global economic recession, coupled with the continuous appreciation of the renminbi, led to a serious decline in export profits, and manufacturing faced a great survival crisis and cost pressures. This paper selects SC Company as the research object, select the most representative production line of the rope wrist belt to introduce the production process, and use the process analysis method in industrial engineering. The layout of the production line and other methods of preliminary analysis of the production line to determine the existing production process and the actual labor distribution; Secondly, by measuring the working time, collecting the working time of each station of the production line, the current balance rate and production efficiency of SC production line are measured and evaluated. And further use production line layout, production line type, operation and equipment capacity, production process analysis, determine the rope wrist belt production line work time and related bottlenecks. The basic reasons for the low production efficiency of the production line are analyzed. Secondly, according to the actual situation of SC production line, lean production theory and industrial engineering theory, respectively, from the optimization of production line layout, improve part of the production line types, production process optimization. Carry on the standard work, improve the working ability of the equipment, so as to optimize the production line in an all-round way, achieve the balance of the production line, improve the production efficiency, increase the production line output, shorten the delivery period, and reduce the production cost of the company's products. Increase the profits of the company's products. Finally, through the SC company based on the establishment of lean production system production line research, summarized SC lean production system under the production efficiency improvement, production line balance rate. The actual effect of the increase of per capita output and economic benefit also puts forward the problems existing in the implementation and has certain reference significance for the enterprises of anti-static industry to carry out lean production.
【學(xué)位授予單位】：華南理工大學(xué)
【學(xué)位級別】：碩士
【學(xué)位授予年份】：2013
【分類號】：F273;F426.6

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