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盆花陣列平臺(tái)的驅(qū)動(dòng)與控制的研究

發(fā)布時(shí)間:2019-03-28 19:21
【摘要】:溫室盆花陣列平臺(tái)(The Arrange Buffer Belt),是一種設(shè)施園藝智能裝備,主要用于配合溫室內(nèi)叉車運(yùn)輸方式的盆花擺放環(huán)節(jié),同時(shí)也可作為調(diào)節(jié)盆花間距的全自動(dòng)設(shè)備。隨著溫室自動(dòng)化生產(chǎn)的發(fā)展,盆花陣列平臺(tái)的使用得到越來越多企業(yè)的青睞。 本研究的硬件基礎(chǔ)為溫室盆花陣列平臺(tái)試驗(yàn)臺(tái),針對(duì)該試驗(yàn)臺(tái)進(jìn)行了驅(qū)動(dòng)元件的參數(shù)計(jì)算及驅(qū)動(dòng)設(shè)備選型、控制系統(tǒng)硬件設(shè)計(jì)及軟件程序設(shè)計(jì)�?刂瞥绦蛟O(shè)計(jì)主要通過GX-developer實(shí)現(xiàn),分別對(duì)變頻器、編碼器、電機(jī)、氣缸等進(jìn)行控制;系統(tǒng)硬件設(shè)計(jì)包括兩部分,控制模塊選用三菱公司FXls系列可編程控制器(PLC)的實(shí)現(xiàn),電機(jī)控制模塊采用易能公司的EDS1000系列變頻器與OMRON公司的E6HZ-CWZ系列旋轉(zhuǎn)編碼器配合使用實(shí)現(xiàn)。其中,可編程控制器控制模塊用來完成設(shè)備驅(qū)動(dòng)、數(shù)據(jù)處理等,變頻器與編碼器組合模塊用來完成電機(jī)的控制和參數(shù)調(diào)節(jié);控制系統(tǒng)程序設(shè)計(jì)包括邏輯的分析、各個(gè)獨(dú)立部分的流程設(shè)計(jì)和具體實(shí)現(xiàn)的程序設(shè)計(jì)。 測(cè)試結(jié)果表明溫室盆花陣列平臺(tái)試驗(yàn)臺(tái)能夠精確地排列盆花,陣列大平臺(tái)輸送帶的精度范圍為-10mm-8mm,預(yù)排布輸送帶的精度范圍為-5mm~4mm;均小于叉齒的容許誤差30mm;實(shí)際生產(chǎn)率為2250盆/小時(shí),最高生產(chǎn)率為4090盆/小時(shí)。 基于PLC和變頻器與編碼器組合控制溫室盆花陣列平臺(tái),在溫室盆花排列以及調(diào)整生長過程中盆花的間距方面具有較大的優(yōu)勢(shì)。此外,該陣列平臺(tái)相比于目前國內(nèi)大部分的手工擺放盆花的方式明顯地提高了效率和精確度、同時(shí)與國外引進(jìn)的陣列平臺(tái)相比又有性價(jià)比高、自主知識(shí)產(chǎn)權(quán)、更加適應(yīng)國內(nèi)溫室中小型生產(chǎn)需求等特點(diǎn)。
[Abstract]:Greenhouse pot flower array platform (The Arrange Buffer Belt),) is a kind of facility gardening intelligent equipment. It is mainly used to arrange pot flowers in the transportation mode of forklift truck in greenhouse, and it can also be used as a fully automatic equipment to adjust the spacing of potted flowers. With the development of greenhouse automation production, the use of potted flower array platform has been favored by more and more enterprises. The hardware base of this study is the greenhouse pot array platform. The parameter calculation of the driving element and the selection of the driving equipment, the hardware design and software programming of the control system are carried out according to the test-bed. The design of the control program is mainly realized by GX-developer, which controls the frequency converter, encoder, motor, cylinder and so on. The hardware design of the system consists of two parts. The control module is realized by Mitsubishi FXls series programmable controller (PLC). The motor control module is realized by using EDS1000 series inverter of easy Energy Company and E6HZ-CWZ series rotary encoder of OMRON Company. Among them, programmable controller control module is used to complete the device drive, data processing, converter and encoder combination module is used to complete the motor control and parameter adjustment; The program design of the control system includes the analysis of logic, the flow design of each independent part and the program design of the concrete realization. The test results show that the greenhouse pot-flower array platform test-bed can arrange the pot flowers accurately. The precision range of the large-platform conveyor belt array is-10 mm ~ 8 mm, and the precision range of the pre-arrangement conveyor belt is-5 mm ~ 4 mm, which is less than the allowable error of forks of 30 mm. The actual productivity is 2250 basin / hour, and the highest productivity is 4090 basin / hour. Based on the combination of PLC, frequency converter and encoder to control the greenhouse pot flower array platform, it has a great advantage in the arrangement of pot flowers and the adjustment of the spacing of pot flowers during the growth process in the greenhouse. In addition, the array platform has significantly improved the efficiency and accuracy compared with most of the manual arrangement of potted flowers in China at present. At the same time, compared with the array platform imported from abroad, the array platform has the advantages of high cost-to-performance ratio and independent intellectual property rights. More suitable for domestic greenhouse small and medium-sized production needs and other characteristics.
【學(xué)位授予單位】:東北農(nóng)業(yè)大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2014
【分類號(hào)】:S629

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