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液壓圓錐破碎機(jī)動(dòng)錐襯板的性能優(yōu)化

發(fā)布時(shí)間:2018-05-31 13:03

  本文選題:PLM1500I破碎機(jī) + 動(dòng)錐襯板 ; 參考:《湖北工業(yè)大學(xué)》2017年碩士論文


【摘要】:隨著工業(yè)技術(shù)的快速發(fā)展,人們嘗試著用不同的方法來(lái)改進(jìn)、完善各式破碎機(jī),以提升機(jī)械設(shè)備的經(jīng)濟(jì)性、高效性、耐久性。針對(duì)PLM1500I液壓圓錐破碎機(jī)中動(dòng)錐襯板容易產(chǎn)生磨損進(jìn)而導(dǎo)致壽命不足的問(wèn)題,本課題以動(dòng)錐襯板為研究對(duì)象,建立了三維立體模型并進(jìn)行了相關(guān)研究與分析,給出了優(yōu)化方案和驗(yàn)證結(jié)果,使得動(dòng)錐襯板的使用壽命得到了顯著提高。因此,關(guān)于動(dòng)錐襯板的研究具有重要的意義和實(shí)際應(yīng)用價(jià)值。本文的研究?jī)?nèi)容如下:(1)分析了國(guó)內(nèi)外關(guān)于圓錐破碎機(jī)技術(shù)的發(fā)展現(xiàn)狀、方法和相關(guān)理論。(2)研究了PLM1500I型圓錐破碎機(jī)的結(jié)構(gòu)組成及其工作原理;分析了礦石碎料在破碎機(jī)型腔內(nèi)的三種運(yùn)動(dòng)方式;探討了圓錐破碎機(jī)破碎型腔形的分層破碎特性;剖析了圓錐破碎機(jī)運(yùn)動(dòng)學(xué)特性與破碎型腔內(nèi)物料碎塊的運(yùn)動(dòng)特性對(duì)PLM1500I型圓錐破碎機(jī)工作性能的影響。(3)建立了動(dòng)錐襯板的三維立體模型,采用ANSYS軟件對(duì)其進(jìn)行了靜力學(xué)分析、模態(tài)分析和疲勞壽命分析,得到動(dòng)錐襯板的原始參數(shù);在此基礎(chǔ)上,進(jìn)一步對(duì)三維立體模型進(jìn)行了優(yōu)化設(shè)計(jì),分別是將原有光滑型外表改為波紋型以及增加動(dòng)錐襯板的厚度,對(duì)兩種優(yōu)化方案下的動(dòng)錐襯板進(jìn)行靜力學(xué)分析和疲勞壽命分析。對(duì)比三種設(shè)計(jì)方案下的分析結(jié)果,得到改進(jìn)后的動(dòng)錐襯板使用壽命有了顯著的提高,表明兩種優(yōu)化設(shè)計(jì)均具有可行性。(4)比對(duì)了普通高錳鋼、含鉻高錳鋼、CrMoVTiRe高錳鋼和超高錳鋼的組成成分和力學(xué)性能,分析得出CrMoVTiRe高錳鋼和超高錳鋼較現(xiàn)有普通高錳鋼和含鉻高錳鋼材質(zhì)更具有耐磨性,可以被考慮作為動(dòng)錐襯板的制作材料,為今后襯板材質(zhì)的改進(jìn)提供了新的思路。
[Abstract]:With the rapid development of industrial technology, people try to use different methods to improve the various crusher, in order to improve the economy, efficiency and durability of mechanical equipment. In view of the problem that the moving cone lining in PLM1500I hydraulic cone crusher is easy to wear and lead to insufficient life, this paper takes the moving cone liner as the research object, establishes the three-dimensional model and carries on the related research and analysis. The optimization scheme and the verification result are given, and the service life of the moving cone liner is greatly improved. Therefore, the research of moving cone lining plate has important significance and practical application value. The research contents of this paper are as follows: (1) the development status, methods and related theories of cone crusher at home and abroad are analyzed. (2) the structure composition and working principle of PLM1500I cone crusher are studied. This paper analyzes three kinds of moving modes of ore particles in the crusher cavity, and discusses the stratified crushing characteristics of the conical crusher cavity shape. The effect of kinematics characteristics of cone crusher and the movement characteristics of material in crushing cavity on the working performance of PLM1500I type cone crusher is analyzed. The three-dimensional model of moving cone lining plate is established, and the statics analysis is carried out by using ANSYS software. On the basis of modal analysis and fatigue life analysis, the original parameters of moving cone liner are obtained, and the three-dimensional model is further optimized, which is to change the original smooth surface into corrugated shape and to increase the thickness of moving cone liner. The static analysis and fatigue life analysis of the dynamic cone liner under two optimization schemes are carried out. Compared with the analysis results of the three design schemes, the service life of the improved dynamic cone lining plate has been significantly improved, which shows that the two optimized designs are feasible and compared with the common high manganese steel. The composition and mechanical properties of CrMoVTiRe high manganese steel and ultra high manganese steel are analyzed. The results show that CrMoVTiRe high manganese steel and super high manganese steel have better wear resistance than common high manganese steel and high manganese steel containing chromium. It can be considered as the manufacturing material of the moving cone liner, which provides a new idea for the improvement of the material quality of the liner in the future.
【學(xué)位授予單位】:湖北工業(yè)大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2017
【分類(lèi)號(hào)】:TD451

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