礦熱爐關(guān)鍵設(shè)備的虛擬拆裝仿真系統(tǒng)設(shè)計(jì)
本文選題:把持系統(tǒng) + 升降系統(tǒng)。 參考:《內(nèi)蒙古大學(xué)》2017年碩士論文
【摘要】:虛擬拆裝是依靠虛擬現(xiàn)實(shí)技術(shù)發(fā)展起來的一門學(xué)科技術(shù)。雖然制造業(yè)技術(shù)的發(fā)展使得工業(yè)設(shè)備的生產(chǎn)過程更加的智能化,但是很多場合還是需要人工操作維修。由于現(xiàn)實(shí)的客觀條件約束,對操作人員的培訓(xùn)較為麻煩。虛擬拆裝技術(shù)提供了一個(gè)方便操作人員了解設(shè)備機(jī)構(gòu)、拆卸規(guī)范、安裝規(guī)范的平臺(tái)。硅鐵合金的生產(chǎn)中,通過把持系統(tǒng)和升降系統(tǒng)來控制電極的位置是至關(guān)重要的。論文通過使用虛擬拆裝技術(shù),針對硅鐵冶煉過程中對礦熱爐的升降系統(tǒng)和把持系統(tǒng)的控制特點(diǎn),設(shè)計(jì)了一款專門用于該設(shè)備的虛擬拆裝仿真系統(tǒng),方便操作培訓(xùn)。本次設(shè)計(jì)以3ds Max軟件和Photoshop為基礎(chǔ)進(jìn)行模型搭建和材質(zhì)優(yōu)化設(shè)計(jì),創(chuàng)建了關(guān)鍵設(shè)備的機(jī)械零件模型,使用虛擬現(xiàn)實(shí)軟件Virtools作為拆裝平臺(tái)展開拆卸和安裝的開發(fā)。論文主要完成以下工作:1.關(guān)鍵零件模型建立。參考零件的圖紙和現(xiàn)場拍攝的照片,使用3ds Max制作模型,選取合的適優(yōu)化方法優(yōu)化模型,為模型順暢導(dǎo)入Virtools提供保障。2.交互設(shè)計(jì)。使得拆裝過程更加的人性化,不僅提高了系統(tǒng)的視覺效果而且為操作者的練習(xí)提供了方便。3.虛擬拆卸。設(shè)置Virtools場景,使導(dǎo)入Virtools的三維模型立體效果更加真實(shí)。使用Virtools自帶的模型資源數(shù)據(jù)庫獲取零件的位置信息,實(shí)現(xiàn)零件的快速拆卸、慢速拆卸和一鍵拆卸的演示。4.虛擬安裝。采用分組裝配,參考設(shè)計(jì)的拆裝順序?qū)崿F(xiàn)在3D Layout中將零件與輔助參考物體的融合,逐步完成每組的安裝。5.零件展示。使用輔助演示和開發(fā)應(yīng)用程序法兩種方法實(shí)現(xiàn)零件的最終效果的展示。將Virtools與Access建立連接,把陣列的內(nèi)容提取到數(shù)據(jù)庫中,使用VS開發(fā)Windows API應(yīng)用程序?qū)崿F(xiàn)在Virtools中對零件的檢索和展示。
[Abstract]:Virtual disassembly and disassembly is a subject technology developed by virtual reality technology. Although the development of manufacturing technology makes the production process of industrial equipment more intelligent, but many occasions still need manual maintenance. As a result of the realistic objective condition restriction, the training to the operator is more troublesome. Virtual disassembly technology provides a convenient platform for operators to understand equipment mechanisms, disassembly specifications, and installation specifications. In the production of ferrosilicon alloy, it is very important to control the position of electrode by holding system and lifting system. In this paper, a virtual disassembly simulation system is designed to control the hoisting and controlling system of the furnace in the process of ferrosilicon smelting by using virtual disassembly and assembly technology, which is convenient for operation and training. This design is based on 3ds Max software and Photoshop for model building and material optimization design. The mechanical parts model of key equipment is created. The virtual reality software Virtools is used as the platform for disassembly and installation to develop the disassembly and installation. The thesis mainly completes the following work: 1: 1. Modeling of key parts. Referring to the drawing of the parts and the photos taken on the spot, the model is made with 3ds Max, and the optimization model of suitable optimization method is selected to provide guarantee for the model to be imported into Virtools smoothly. 2. Interactive design. It not only improves the visual effect of the system but also provides convenience for the operator. Virtual disassembly. Set up the Virtools scene, so that the three-dimensional model imported into Virtools stereo effect more realistic. The model resource database of Virtools is used to obtain the position information of the parts, which can realize the quick disassembly, the slow disassembly and the one-click disassembly. Virtual installation. By grouping assembly, the disassembly sequence of reference design is used to realize the integration of parts and auxiliary reference objects in 3D Layout, and the installation of each group is completed step by step. Part display. The final effect of parts can be demonstrated by two methods: auxiliary demonstration and developing application program. The Virtools is connected with Access, the contents of the array are extracted into the database, and the Windows API application program is developed by using vs to realize the retrieval and display of the parts in Virtools.
【學(xué)位授予單位】:內(nèi)蒙古大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2017
【分類號(hào)】:TF33;TP391.9
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