電阻膜片噴涂加工霧化射流場PIV測量及工藝試驗研究
本文選題:電阻膜片 + 氣泡霧化 ; 參考:《哈爾濱工業(yè)大學(xué)》2017年碩士論文
【摘要】:精密碳膜電位計作為一種位移傳感器,由于其高穩(wěn)定性和高精度的特點,被廣泛應(yīng)用于航空航天領(lǐng)域的位置反饋系統(tǒng)中。電阻膜片作為精密碳膜電位計中關(guān)鍵組成部分,其加工質(zhì)量體現(xiàn)在電阻值、線性度和耐磨性上,會直接影響位置反饋系統(tǒng)的控制精度和使用壽命。制造精密碳膜電位計的過程中,采用霧化射流噴涂工藝加工電阻膜片,電阻液噴涂的霧化質(zhì)量會對電阻膜片的加工質(zhì)量有至關(guān)重要的影響。本課題首先在精密碳膜電位計噴涂裝置的基礎(chǔ)上,分析了電阻膜片霧化射流噴涂加工的原理,對氣泡霧化噴嘴的霧化特性進(jìn)行了系統(tǒng)的研究。氣泡霧化噴嘴是一種新型霧化噴嘴,具有一些其他傳統(tǒng)類型霧化噴嘴不具有的優(yōu)點,如霧化質(zhì)量受噴嘴口內(nèi)徑影響小、霧化質(zhì)量高、耗氣量小。為將氣泡霧化噴嘴的優(yōu)點更好地應(yīng)用于電阻液霧化,進(jìn)行了電阻液氣泡霧化射流的數(shù)值模擬,通過仿真結(jié)果得到霧化氣壓條件對液滴速度等霧化質(zhì)量的影響。然后設(shè)計搭建了電阻液氣泡霧化射流PIV(Particle Image Velocimetry)速度測量實驗臺,利用條件參數(shù)可調(diào)的霧化設(shè)備,采用先進(jìn)的PIV儀器,配合開發(fā)的PIV圖像處理軟件,搭建了不受外界干擾的實驗環(huán)境,實現(xiàn)了對電阻液氣泡霧化射流場的測量。采用多重網(wǎng)格迭代互相關(guān)算法,通過Matlab軟件編寫了PIV圖像處理程序,完成了對電阻液氣泡霧化射流場圖像的分析處理,得到了流場的瞬態(tài)速度分布,實驗結(jié)果令人滿意。最后基于精密碳膜電位計噴涂裝置進(jìn)行了某型號電阻膜片的噴涂工藝試驗,在不同電阻液氣泡霧化射流場中進(jìn)行加工,得到不同霧化特性對電阻膜片的電阻值以及線性度的影響,尋求較優(yōu)的工藝參數(shù)組合滿足目標(biāo)型號的電阻值和線性度的要求。
[Abstract]:As a displacement sensor, precision carbon film potentiometer is widely used in position feedback system in aerospace field because of its high stability and high accuracy. As a key component of the precision carbon film potentiometer, the resistance film is characterized by its resistance, linearity and wear resistance, which will directly affect the control accuracy and service life of the position feedback system. In the process of making the precision carbon film potentiometer, the atomization quality of the resistive liquid spray will have an important effect on the processing quality of the resistance film. Firstly, based on the precision carbon film potentiometer spraying device, the principle of resistance film spray jet spraying is analyzed, and the atomization characteristics of bubble atomizing nozzle are studied systematically. Bubble atomizing nozzle is a new type of atomizing nozzle, which has some advantages that other traditional atomization nozzles do not have. For example, the atomization quality is little affected by the nozzle inner diameter, the atomization quality is high, and the gas consumption is small. In order to apply the advantages of bubble atomizing nozzle to the atomization of resistive liquid, the numerical simulation of the atomizing jet with resistive liquid was carried out. The influence of atomization pressure on the droplet velocity and other atomization quality was obtained by the simulation results. Then, a PIV (Particle Image velocimetry) velocity measuring system is designed and built. The PIV image processing software is developed with advanced PIV instrument and the atomizing equipment with adjustable conditional parameters. An experimental environment without external interference was set up to measure the atomized jet field of resistance liquid bubble. A PIV image processing program is developed by using the iterative cross-correlation algorithm of multi-grid and Matlab software. The image analysis of resistive liquid bubble atomization jet field is completed, and the transient velocity distribution of the flow field is obtained. The experimental results are satisfactory. Finally, based on the precision carbon film potentiometer spraying device, the spraying process of a certain type of resistive film was tested and processed in different resistance liquid bubble atomization jet field. The influence of different atomization characteristics on resistance value and linearity of resistance film is obtained, and the optimum combination of process parameters is found to meet the requirements of resistance value and linearity of the target model.
【學(xué)位授予單位】:哈爾濱工業(yè)大學(xué)
【學(xué)位級別】:碩士
【學(xué)位授予年份】:2017
【分類號】:TP212
【參考文獻(xiàn)】
相關(guān)期刊論文 前10條
1 Xiao-Bo Zheng;Nan·Jiang;;The spatial-temporal evolution of coherent structures in log law region of turbulent boundary layer[J];Acta Mechanica Sinica;2015年01期
2 尤國棟;蘇鐵熊;徐春龍;王增全;;柴油機(jī)高壓進(jìn)氣流動模擬中的湍流模型應(yīng)用研究[J];中北大學(xué)學(xué)報(自然科學(xué)版);2012年04期
3 劉猛;段鈺鋒;張鐵男;李華峰;;液體性質(zhì)對氣泡霧化液滴不穩(wěn)定性的影響[J];東南大學(xué)學(xué)報(自然科學(xué)版);2012年02期
4 陳偉漢;王春梅;吳云韜;李國平;于保成;;精密電位計獨立線性度自動測試系統(tǒng)的設(shè)計[J];中國測試;2011年02期
5 龐生敏;陳沛民;;基于CFD的圓柱形噴嘴設(shè)計[J];機(jī)械制造與自動化;2011年01期
6 王龍;竇保杰;;基于FLUENT的軋制吹掃噴嘴的數(shù)值模擬[J];有色設(shè)備;2009年01期
7 楊國來;周文會;劉肥;;基于FLUENT的高壓水射流噴嘴的流場仿真[J];蘭州理工大學(xué)學(xué)報;2008年02期
8 周山明;金保升;孫志翱;;低壓力大流量噴嘴液膜射流破裂長度[J];燃燒科學(xué)與技術(shù);2007年06期
9 束方軍;Michael W.Plesniak;Paul E.Sojka;;不定原點噴嘴射流中流體物理的實驗研究(英文)[J];實驗力學(xué);2007年Z1期
10 曾卓雄;周力行;祁海鷹;;Large Eddy Simulation of Particle Wake Effect and RANS Simulation of Turbulence Modulation in Gas-Particle Flows[J];Chinese Journal of Chemical Engineering;2007年01期
相關(guān)博士學(xué)位論文 前2條
1 錢麗娟;霧化射流場中粒子運(yùn)動和傳熱特性的研究[D];浙江大學(xué);2010年
2 于勇;兩相流動氣體湍流變動模型和稠密兩相湍流模型的研究[D];清華大學(xué);2004年
相關(guān)碩士學(xué)位論文 前5條
1 陳金;直線型合成膜電位計噴膜系統(tǒng)的建立及其實驗研究[D];哈爾濱工業(yè)大學(xué);2016年
2 楚顯玉;氣泡霧化噴嘴內(nèi)部流場及霧化現(xiàn)象的模擬研究[D];中國計量學(xué)院;2015年
3 徐陣濤;精密碳膜電位計自動修刻系統(tǒng)的研制[D];哈爾濱工業(yè)大學(xué);2013年
4 王其福;噴嘴外流場分析及電阻膜片自動噴涂系統(tǒng)設(shè)計和試驗研究[D];哈爾濱工業(yè)大學(xué);2012年
5 李志平;激光粒子圖像測量中示蹤粒子特性及實驗方法研究[D];天津大學(xué);2007年
,本文編號:2095130
本文鏈接:http://sikaile.net/kejilunwen/zidonghuakongzhilunwen/2095130.html