本文選題：電飯煲內(nèi)膽 + 自動(dòng)化升級換代��； 參考：《廣東海洋大學(xué)》2017年碩士論文

【摘要】：隨著工業(yè)自動(dòng)化技術(shù)和計(jì)算機(jī)技術(shù)的高速發(fā)展,工業(yè)機(jī)器人自動(dòng)上下料方式正逐步取代傳統(tǒng)的人工上下料方式,很多企業(yè)通過對原有生產(chǎn)線的升級改造,提高了企業(yè)生產(chǎn)效率,甚至部分企業(yè)已經(jīng)完成了車間無人化生產(chǎn)。但素有"電飯煲生產(chǎn)基地”的廣東省湛江市,絕大部分中小家電企業(yè)仍然采用傳統(tǒng)的勞動(dòng)密集型生產(chǎn)方式,考慮到電飯煲人工上下料模式在生產(chǎn)過程中生產(chǎn)環(huán)境惡劣,工作內(nèi)容簡單重復(fù),關(guān)鍵生產(chǎn)工藝危險(xiǎn)等因素,為了有效解決以上情況,就急需對人工上下料方式進(jìn)行自動(dòng)化升級改造,從根本上解決企業(yè)面臨的生產(chǎn)產(chǎn)品次品率高、效率低、人工總成本高等問題。本文依據(jù)湛江五星電器有限公司傳統(tǒng)的人工上下料生產(chǎn)線為研究對象,對原有生產(chǎn)線進(jìn)行升級換代,解決企業(yè)生產(chǎn)的現(xiàn)實(shí)問題。本課題需要解決問題如下:(1)根據(jù)企業(yè)實(shí)際情況和人工上下料生產(chǎn)過程中存在的問題,同時(shí)對原有沖壓設(shè)備充分利用、設(shè)備結(jié)構(gòu)優(yōu)化改造、減少企業(yè)自動(dòng)化投入成本、提高生產(chǎn)效率等多方面考慮,最終提出符合企業(yè)電飯煲內(nèi)膽實(shí)際生產(chǎn)需要的自動(dòng)化升級換代改造方案。(2)企業(yè)原有的沖壓設(shè)備不能滿足自動(dòng)化生產(chǎn)線升級換代的要求,需要對部分沖壓設(shè)備進(jìn)行重新設(shè)計(jì)、優(yōu)化及生產(chǎn)工序重組,本課題針對企業(yè)電飯煲內(nèi)膽生產(chǎn)過程中的壓邊與卷邊兩道工序進(jìn)行重新組合并對兩臺生產(chǎn)設(shè)備進(jìn)行設(shè)計(jì)改造,利用Solid Works三維軟件建立立式整形機(jī)虛擬樣機(jī)。(3)依據(jù)企業(yè)實(shí)際需要和工作情況確定機(jī)器人的機(jī)械參數(shù),利用Solid Works軟件對生產(chǎn)線切彎工序基于模塊化思想的機(jī)器人本體機(jī)構(gòu)和末端執(zhí)行器進(jìn)行選型設(shè)計(jì)校核,并通過ANSYS分析軟件對結(jié)構(gòu)關(guān)鍵零部件進(jìn)行強(qiáng)度分析,最后針對末端執(zhí)行器抓取方式,設(shè)計(jì)一套吸盤氣動(dòng)系統(tǒng)。(4)根據(jù)三維軟件建立的立式整形機(jī)與上下料工業(yè)機(jī)器人虛擬樣機(jī)進(jìn)行實(shí)際加工生產(chǎn),依據(jù)自動(dòng)化生產(chǎn)線改造方案,最終完成企業(yè)電飯煲內(nèi)膽生產(chǎn)線升級換代。
[Abstract]:With the rapid development of industrial automation technology and computer technology, the automatic feeding and feeding mode of industrial robots is gradually replacing the traditional way of artificial feeding and unloading. Many enterprises have improved the production efficiency by upgrading the original production line, even some enterprises have completed the unmanned production in the workshop. But it has been known as "rice cooker". The production base of Zhanjiang, Guangdong Province, the vast majority of small and medium-sized household electrical appliances enterprises still adopt traditional labor intensive production methods. Considering the bad production environment in the production process, the work content is simple and repeated, and the key production technology is dangerous. In order to effectively solve the above situation, it is urgently needed for the people. The automatic upgrading and upgrading of the way of working and laying off, fundamentally solving the problem of high secondary rate, low efficiency and high total cost of labor. This paper is based on the traditional artificial feeding line of Zhanjiang Five Star Electric Appliance Co., Ltd. to upgrade the original production line and solve the reality of enterprise production. The problems that need to be solved are as follows: (1) according to the actual situation of the enterprise and the existing problems in the production process of artificial feeding and unloading, at the same time, the existing stamping equipment is fully utilized, the equipment structure is optimized, the cost of the enterprise automation input is reduced and the production efficiency is improved. Finally, it is put forward in accordance with the actual situation of the internal gallbladder of the enterprise electric rice cooker. (2) the original stamping equipment of the enterprise can not meet the requirements of the upgrading and replacement of the automatic production line. It is necessary to redesign the parts of the stamping equipment, optimize and reorganize the production process. This topic reacts on the two process of pressing and winding in the process of the enterprise's electric rice cooker. Two production equipment are designed and reconstructed, and the virtual prototype of vertical shaping machine is established by using Solid Works 3D software. (3) according to the actual needs and work conditions of the enterprise, the mechanical parameters of the robot are determined, and the robot body and terminal actuator based on modularization idea of the production line cutting process are entered by Solid Works software. The design of line selection is checked, and the strength of the key parts of the structure is analyzed by ANSYS analysis software. Finally, a set of suction pneumatic system is designed according to the way of the end executor grabbing. (4) the vertical shaping machine and the virtual sample machine of the upper and lower material industry robot are processed and manufactured according to the three-dimensional software, and the automatic production line is changed according to the automatic production line. Finally, the production line of the rice cooker liner will be upgraded.
【學(xué)位授予單位】：廣東海洋大學(xué)
【學(xué)位級別】：碩士
【學(xué)位授予年份】：2017
【分類號】：TP242

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