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基于視覺的高精度重載氣動助力實驗系統(tǒng)研制

發(fā)布時間:2018-03-19 23:17

  本文選題:氣動助力 切入點:伺服電機 出處:《哈爾濱工業(yè)大學》2017年碩士論文 論文類型:學位論文


【摘要】:制造業(yè)是國民經濟主體,是立國之器、強國之基。隨著“中國制造2025”的加快部署,制造業(yè)產業(yè)結構正在發(fā)生轉變,工業(yè)機器人在搬運、噴涂、焊接、包裝自動化生產線業(yè)已應用廣泛。在搬運機器人領域,特別是重載應用領域,由于控制策略和機械結構設計缺陷,往往精度不高。為了豐富搬運機器人研究,提高搬運安裝精度,本課題考慮到氣動系統(tǒng)具有出力大、氣源潔凈易獲取、防燃防爆的優(yōu)點,在主要承載關節(jié)添加氣動助力平衡負載,同時用交流伺服電機保持較高位置控制精度,并安裝視覺、激光測距傳感器輔助搬運進一步提高安裝精度和作業(yè)自動化水平。本文從氣動助力實驗系統(tǒng)的結構設計開始研究工作,結合項目設計指標要求,完成實驗系統(tǒng)6個基本自由度加3個微調自由度的機構設計與校核,并完成電控系統(tǒng)的選型工作。同時建立實驗系統(tǒng)連桿坐標系并以此為基礎進行運動學、動力學仿真,驗證前期設計合理性,完成硬件層面的設計工作并為后續(xù)仿真與實驗研究做基礎鋪墊工作。針對視覺傳感器和激光測距傳感器的加入設計安裝工序,保證末端執(zhí)行器對于工件位姿的控制能夠對兩種傳感器獲取的信息高效合理利用;研究激光測距傳感器定位配置方法并著重對機器視覺領域相關理論進行研究,確定傳感器型號與配置方式,簡化CCD圖像傳感器成像模型以對其進行視覺系統(tǒng)標定,把利用機器視覺傳感器和激光測距傳感器獲取的測量信息進行末端參考點定位歸結到運動學層面進行理論推導得到相應的用于實際控制的位姿變換矩陣,賦予助力設備初步獲得感知外界環(huán)境的能力。充分研究設備工作原理,根據關鍵部件數學模型和Pro/E三維虛擬模型,借助Matlab/Simulink和ADAMS分別搭建助力實驗設備仿真模型,首先利用ADAMS運動模型對實驗系統(tǒng)進行運動學、動力學仿真,并根據實際工況抽象出三條典型軌跡進行規(guī)劃,得到各關節(jié)轉角變化規(guī)律,比較分析結果研究不同軌跡不同安裝角度姿態(tài)情況下助力設備的跟蹤性能;設置軟件接口進行Similink/ADAMS聯合仿真,以上述軌跡規(guī)劃結果為參照對變壓力重力補償控制器和交流伺服電機定位控制策略的實用性能進行虛擬樣機聯合仿真驗證。最后搭建氣動助力實驗臺進行調試,對前面的理論研究工作做實踐研究。介紹了實驗臺工作原理,并針對末端軌跡跟蹤效果和微調進給性能進行實驗驗證。實驗結果表面,本課題設計的氣動助力實驗系統(tǒng)滿足項目設計指標要求。
[Abstract]:The manufacturing industry is the main body of the national economy, the weapon that founded the country and the foundation of the powerful country. With the accelerated deployment of "made in China 2025", the industrial structure of the manufacturing industry is changing, and industrial robots are moving, spraying and welding. Packaging automation production line has been widely used. In the field of handling robot, especially in the field of heavy-duty application, because of the control strategy and mechanical structure design defects, the precision is often not high. In order to improve the accuracy of handling and installation, this subject considers that pneumatic system has the advantages of large force, clean and easy to obtain, and anti-combustion and explosion-proof, adding pneumatic aid to balance load in the main bearing joints. At the same time, using AC servo motor to maintain high position control accuracy, and install vision, Laser ranging sensor assisted handling can further improve the installation accuracy and automation level. This paper starts with the structure design of the pneumatic power experimental system and combines with the project design requirements. The mechanism design and verification of 6 basic degrees of freedom and 3 fine tuning degrees of freedom of the experimental system are completed, and the selection of the electronic control system is completed. At the same time, the coordinate system of the experimental system is established and the kinematics and dynamics simulation is carried out on the basis of the coordinate system. Verify the rationality of the previous design, complete the hardware level of the design and do the foundation for the subsequent simulation and experimental research. For the visual sensor and laser ranging sensor design and installation process, To ensure that the end effector can control the position and orientation of the workpiece, the information obtained by the two sensors can be used efficiently and reasonably; the location and configuration method of the laser ranging sensor is studied and the related theories in the field of machine vision are studied emphatically. Determine the sensor type and configuration, simplify the imaging model of CCD image sensor to carry out visual system calibration, The terminal reference point location obtained by the machine vision sensor and the laser ranging sensor is reduced to kinematics and the corresponding position and pose transformation matrix for practical control is obtained. This paper gives the booster equipment the ability to perceive the external environment preliminarily. Based on the mathematical model of key components and the three-dimensional virtual model of Pro/E, the simulation model of the booster experimental equipment is built by means of Matlab/Simulink and ADAMS, according to the mathematical model of the key component and the three-dimensional virtual model of Pro/E. Firstly, the kinematics and dynamics of the experimental system are simulated by using the ADAMS motion model, and three typical trajectories are abstracted according to the actual working conditions, and the changing law of the angle of each joint is obtained. The results of comparative analysis are used to study the tracking performance of the booster equipment with different trajectory and different installation angle and attitude, and the software interface is set up for Similink/ADAMS joint simulation. According to the above trajectory planning results, the practical performance of the variable pressure gravity compensation controller and the AC servo motor positioning control strategy is verified by virtual prototype simulation. Finally, a pneumatic aid experiment bench is built for debugging. The working principle of the experimental bench is introduced, and the tracking effect of the end trajectory and the performance of fine tuning feed are verified experimentally. The pneumatic booster experimental system designed in this paper meets the requirements of the project design index.
【學位授予單位】:哈爾濱工業(yè)大學
【學位級別】:碩士
【學位授予年份】:2017
【分類號】:TH138;TP242.2

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