Evaluating and Optimizing the Effectiveness of Mining Equipm
發(fā)布時(shí)間:2021-03-03 20:06
負(fù)載裝卸(The Load Haul Dump,LHD)設(shè)備及其操作環(huán)境是采礦業(yè)中比較復(fù)雜的問(wèn)題。采礦生產(chǎn)率取決于LHD的操作和采礦環(huán)境,包括破碎度,礫石尺寸,導(dǎo)航技術(shù)等。確保采礦設(shè)備的有效性是采礦業(yè)面臨的一項(xiàng)巨大挑戰(zhàn),它影響著礦業(yè)公司在全球采礦業(yè)的競(jìng)爭(zhēng)優(yōu)勢(shì)。傳統(tǒng)的導(dǎo)航技術(shù)需要大量的基礎(chǔ)設(shè)施來(lái)適應(yīng)自動(dòng)操作。從全自動(dòng)車隊(duì)開(kāi)始,自動(dòng)化的范圍逐漸擴(kuò)大,包括更靈活的解決方案,如以安全為主要目標(biāo)的半自動(dòng)LHD機(jī)器等。因此,對(duì)于采礦業(yè)來(lái)說(shuō),利用其集約化設(shè)備進(jìn)行適當(dāng)?shù)臏y(cè)量是非常重要的。為了使自動(dòng)化的好處最大化,必須解決以下幾個(gè)問(wèn)題。一是改進(jìn)維護(hù)策略,特別是預(yù)防性維護(hù),因?yàn)檫@對(duì)于避免意外故障造成的時(shí)間損失至關(guān)重要。另一個(gè)問(wèn)題是采礦環(huán)境的復(fù)雜性,外部干擾,如超大巨石、道路維護(hù)等,這可能會(huì)使整個(gè)自動(dòng)化的投入受到挑戰(zhàn)。本文旨在開(kāi)發(fā)一種使用R-studio軟件的算法,該算法將科學(xué)地用于確定和評(píng)估采礦設(shè)備的生命周期,并確定和分析整體設(shè)備有效性(the Overall Equipment Effectiveness,OEE)以評(píng)價(jià)采礦設(shè)備,并確保優(yōu)化過(guò)程的有效性。研究方法包括文獻(xiàn)綜述、非結(jié)構(gòu)化訪談以及數(shù)據(jù)收集等方...
【文章來(lái)源】:中國(guó)地質(zhì)大學(xué)(北京)北京市 211工程院校 教育部直屬院校
【文章頁(yè)數(shù)】:123 頁(yè)
【學(xué)位級(jí)別】:碩士
【文章目錄】:
ABSTRACT
摘要
CHAPTER ONE INTRODUCTION
1.0 Research Background
1.1 Scope and Limitations
1.2 Underground Mobile Equipment
1.2.1 Drill Rigs
1.2.2 Articulated Dump Trucks
1.2.3 Front End Loaders
1.3 Objectives
Sub-Objectives;
1.3.1 Drill Rigs
1.3.2 Dump Trucks
1.3.3 Loaders
1.4 Problem Statement
1.5 Project Importance
1.6 Research methods and Design Operation
CHAPTER TWO LITERATURE REVIEW
2.1 Introduction
2.2 Background of Equipment Optimization at Chibuluma South Mine
2.3 Importance and Significance of Research
2.4 Stages of Equipment Life
2.4.1 Physical Life
2.4.2 Profit Life
2.4.3 Economic Life
2.5 Life-cycle Cost Analysis
2.5.1 Equipment Ownership Costs
2.5.2 Equipment Operating Costs
2.6 Equipment Replacement Procedures
2.7 Equipment Replacement Analysis
2.7.1 Theoretical Equipment Replacement Methods
2.7.2 Intuitive Equipment Replacement Method
2.7.3 Minimum Cost Equipment Replacement Method
2.7.4 Maximum Profit Equipment Replacement Method
2.7.5 Payback Period Equipment Replacement Method
2.7.6 Mathematical Modeling Equipment Replacement Method
2.8 Maintenance of Underground Mining Equipment
CHAPTER THREE METHODOLOGY
3.0 Introduction
3.1 Overall Equipment Effectiveness
3.1.1 Availability of Equipment
3.1.2 Utilization of Equipment
3.1.3 Production Efficiency
3.1.4 Collection and Integration of Data
3.2 Data Usage
Introduction
3.2.1 Primary Data
3.2.2 Secondary Data and Analysis
3.3 Development of the Program
CHAPTER FOUR PROJECT DESCRIPTION AND GEOLOGY OF CHIBULUMA SOUTH MINE
4.1 Introduction
4.2 The Mine Stratigraphy
4.3 Lithology
4.3.1 Basement Complex
4.4 Katanga Super Group
4.4.1 Lower Roan
4.4.2 Upper Roan
4.5 Metamorphism
4.6 Structure and Tectonics
4.7 Dewatering
4.8 Mine Location
4.9 Mining History
4.10 Primary Access
4.11 Chibuluma South Project Description
CHAPTER FIVE DATA ANALYSIS
5.1 Process Cycle Times
5.1.1 Drill Rigs
5.1.2 Loaders
5.1.3 Dump Trucks
5.2 Availability and Operation Times
5.2.1 Drill Rigs
5.2.2 Loaders
5.2.3 Dump Trucks
5.3 Utilization of Equipment
5.3.1 Drill Rigs
5.3.2 Loaders
5.3.3 Dump Trucks
5.4 Process Cycle Times
5.4.1 Drill Rigs
5.4.2 Loaders
5.4.3 Dump Trucks
CHAPTER SIX RESULTS
6.1 Distance from Surface to Underground Worksites and Dump Truck Speeds
6.2 Production Costs Analysis
6.3 Performance and Production Efficiency
6.3.1 Drill Rigs
6.3.2 Loaders
6.3.3 Dump Trucks
6.4 Overall Equipment Effectiveness
6.4.1 Mean and Standard Deviation
6.4.2 Boxplots of OEE of Rigs,Loaders and Dump Trucks
6.5 Optimization of Equipment
CHAPTER SEVEN DISCUSSION AND RECOMMENDATIONS
7.1 Discussion
7.2 Recommendations
Conclusion
DEDICATION
ACKNOWLEDGEMENTS
REFERENCES
APPENDICES
本文編號(hào):3061854
【文章來(lái)源】:中國(guó)地質(zhì)大學(xué)(北京)北京市 211工程院校 教育部直屬院校
【文章頁(yè)數(shù)】:123 頁(yè)
【學(xué)位級(jí)別】:碩士
【文章目錄】:
ABSTRACT
摘要
CHAPTER ONE INTRODUCTION
1.0 Research Background
1.1 Scope and Limitations
1.2 Underground Mobile Equipment
1.2.1 Drill Rigs
1.2.2 Articulated Dump Trucks
1.2.3 Front End Loaders
1.3 Objectives
Sub-Objectives;
1.3.1 Drill Rigs
1.3.2 Dump Trucks
1.3.3 Loaders
1.4 Problem Statement
1.5 Project Importance
1.6 Research methods and Design Operation
CHAPTER TWO LITERATURE REVIEW
2.1 Introduction
2.2 Background of Equipment Optimization at Chibuluma South Mine
2.3 Importance and Significance of Research
2.4 Stages of Equipment Life
2.4.1 Physical Life
2.4.2 Profit Life
2.4.3 Economic Life
2.5 Life-cycle Cost Analysis
2.5.1 Equipment Ownership Costs
2.5.2 Equipment Operating Costs
2.6 Equipment Replacement Procedures
2.7 Equipment Replacement Analysis
2.7.1 Theoretical Equipment Replacement Methods
2.7.2 Intuitive Equipment Replacement Method
2.7.3 Minimum Cost Equipment Replacement Method
2.7.4 Maximum Profit Equipment Replacement Method
2.7.5 Payback Period Equipment Replacement Method
2.7.6 Mathematical Modeling Equipment Replacement Method
2.8 Maintenance of Underground Mining Equipment
CHAPTER THREE METHODOLOGY
3.0 Introduction
3.1 Overall Equipment Effectiveness
3.1.1 Availability of Equipment
3.1.2 Utilization of Equipment
3.1.3 Production Efficiency
3.1.4 Collection and Integration of Data
3.2 Data Usage
Introduction
3.2.1 Primary Data
3.2.2 Secondary Data and Analysis
3.3 Development of the Program
CHAPTER FOUR PROJECT DESCRIPTION AND GEOLOGY OF CHIBULUMA SOUTH MINE
4.1 Introduction
4.2 The Mine Stratigraphy
4.3 Lithology
4.3.1 Basement Complex
4.4 Katanga Super Group
4.4.1 Lower Roan
4.4.2 Upper Roan
4.5 Metamorphism
4.6 Structure and Tectonics
4.7 Dewatering
4.8 Mine Location
4.9 Mining History
4.10 Primary Access
4.11 Chibuluma South Project Description
CHAPTER FIVE DATA ANALYSIS
5.1 Process Cycle Times
5.1.1 Drill Rigs
5.1.2 Loaders
5.1.3 Dump Trucks
5.2 Availability and Operation Times
5.2.1 Drill Rigs
5.2.2 Loaders
5.2.3 Dump Trucks
5.3 Utilization of Equipment
5.3.1 Drill Rigs
5.3.2 Loaders
5.3.3 Dump Trucks
5.4 Process Cycle Times
5.4.1 Drill Rigs
5.4.2 Loaders
5.4.3 Dump Trucks
CHAPTER SIX RESULTS
6.1 Distance from Surface to Underground Worksites and Dump Truck Speeds
6.2 Production Costs Analysis
6.3 Performance and Production Efficiency
6.3.1 Drill Rigs
6.3.2 Loaders
6.3.3 Dump Trucks
6.4 Overall Equipment Effectiveness
6.4.1 Mean and Standard Deviation
6.4.2 Boxplots of OEE of Rigs,Loaders and Dump Trucks
6.5 Optimization of Equipment
CHAPTER SEVEN DISCUSSION AND RECOMMENDATIONS
7.1 Discussion
7.2 Recommendations
Conclusion
DEDICATION
ACKNOWLEDGEMENTS
REFERENCES
APPENDICES
本文編號(hào):3061854
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