【摘要】：近年來(lái)，，隨著我國(guó)科技水平的不斷提高，煤礦自動(dòng)化水平也取得了長(zhǎng)足的進(jìn)步，但是在煤炭綜采技術(shù)裝備的性能指標(biāo)、自動(dòng)化技術(shù)水平等方面，我國(guó)與國(guó)際先進(jìn)水平仍然有著明顯的差距。由于我國(guó)綜采工作面設(shè)備繁多、環(huán)境復(fù)雜，而且工作人員眾多，給煤炭安全生產(chǎn)帶來(lái)了較大的威脅和壓力。因此加大在煤礦綜采技術(shù)裝備研發(fā)方面的投入，實(shí)現(xiàn)煤炭綜采工作面無(wú)人化，成為當(dāng)前煤礦井下自動(dòng)化采掘技術(shù)發(fā)展的必然要求。而采煤機(jī)作為綜采工作面的主要設(shè)備，能否實(shí)現(xiàn)其遠(yuǎn)程控制對(duì)實(shí)現(xiàn)無(wú)人綜采工作面有著重要的意義。 本課題來(lái)自2011年太原市一流自主創(chuàng)新基地建設(shè)：30套/年智能化綜采工作面控制系統(tǒng)產(chǎn)業(yè)化項(xiàng)目(2011CXJD0219),作為該項(xiàng)目的重要子課題，本文設(shè)計(jì)研發(fā)了一套采煤機(jī)遠(yuǎn)程控制數(shù)據(jù)通訊系統(tǒng)，系統(tǒng)包括了基于VDSL2(Very-high-bit-rate Digital Subscriber Loop2)技術(shù)的遠(yuǎn)程通訊設(shè)備、基于LIN(Local Interconnect Network)總線技術(shù)的采煤機(jī)控制鍵盤以及基于力控組態(tài)軟件的采煤機(jī)監(jiān)控軟件。該系統(tǒng)實(shí)現(xiàn)了采煤機(jī)控制信息的采集、采煤機(jī)工況信息的反饋以及信息的雙向遠(yuǎn)程傳輸，主要研究?jī)?nèi)容如下： 第一，針對(duì)目前遠(yuǎn)程通訊技術(shù)的不足，本文創(chuàng)新性地將最新的寬帶接入技術(shù)VDSL2應(yīng)用到礦用自動(dòng)化設(shè)備。選用國(guó)內(nèi)首款VDSL2核心芯片，根據(jù)其特點(diǎn)研究確定了VDSL2核心芯片同前端混合電路及以太網(wǎng)FHY(物理層)芯片結(jié)合的設(shè)計(jì)方案，并完成了電路板原理圖和PCB板的設(shè)計(jì)。 第二，創(chuàng)新性地將LIN總線技術(shù)應(yīng)用到采煤機(jī)控制鍵盤。根據(jù)設(shè)計(jì)需求研究采用飛思卡爾微控制器和LIN總線接口芯片結(jié)合的方案設(shè)計(jì)了基于LIN總線的數(shù)字量采集模塊DI和數(shù)字量輸出模塊DO，包括其硬件電路的設(shè)計(jì)和軟件程序的開(kāi)發(fā)，并結(jié)合已成熟應(yīng)用的DP-LIN轉(zhuǎn)換模塊，研究實(shí)現(xiàn)了通過(guò)LIN總線傳輸控制信息并轉(zhuǎn)化為DP總線信號(hào)后與PLC通訊的技術(shù)方案，減少了進(jìn)口數(shù)據(jù)采集設(shè)備和信號(hào)輸出設(shè)備的購(gòu)買，降低了生產(chǎn)成本。 第三，根據(jù)綜采工作面實(shí)時(shí)監(jiān)控的要求并結(jié)合組態(tài)軟件的特點(diǎn)，設(shè)計(jì)了基于力控組態(tài)軟件的采煤機(jī)監(jiān)控軟件，完成了監(jiān)控界面的設(shè)計(jì)和腳本程序的開(kāi)發(fā)。 第四，考慮到采煤機(jī)遠(yuǎn)程控制數(shù)據(jù)通訊系統(tǒng)將面向市場(chǎng)，筆者對(duì)系統(tǒng)進(jìn)行了大量的試驗(yàn)和修正工作。首先測(cè)試了VDSL2遠(yuǎn)程通訊模塊的帶寬、抗疲勞性和抗干擾性；然后對(duì)采煤機(jī)控制鍵盤與PLC主機(jī)的數(shù)據(jù)交換情況進(jìn)行了測(cè)試；最后搭建系統(tǒng)并編寫PLC測(cè)試程序，測(cè)試了系統(tǒng)的基本功能。測(cè)試結(jié)果表明系統(tǒng)達(dá)到了現(xiàn)場(chǎng)應(yīng)用的要求。 采煤機(jī)遠(yuǎn)程控制數(shù)據(jù)通訊系統(tǒng)目前已經(jīng)應(yīng)用于四川綠水洞等多個(gè)國(guó)內(nèi)煤礦，該系統(tǒng)的應(yīng)用不僅提高了煤礦開(kāi)采的自動(dòng)化水平，豐富了采煤機(jī)的控制方式，更是解放了煤礦井下工作人員，實(shí)現(xiàn)了綜采工作面無(wú)人化。該系統(tǒng)的日趨成熟為我國(guó)井下無(wú)人工作面開(kāi)采技術(shù)達(dá)到國(guó)際先進(jìn)水平奠定了良好的技術(shù)基礎(chǔ)。
[Abstract]:In recent years, with the continuous improvement of science and technology in China, the level of coal mine automation has also made considerable progress, but there is still a clear gap between China and the international advanced level in terms of the performance index and automation technology level of coal fully mechanized mining equipment. The large number of personnel has brought great threat and pressure to the safety production of coal. Therefore, increasing investment in the research and development of fully mechanized coal mining technology and equipment and realizing the unmanned fully mechanized coal mining face have become the inevitable requirement of the development of underground automatic mining technology in coal mine. Remote control plays an important role in realizing the unmanned fully mechanized coal mining face.
This topic comes from the first-class independent innovation base construction in Taiyuan in 2011: 30 sets / year intelligent fully mechanized coal face control system industrialization project (2011 CXJD0219). As an important sub-project of this project, this paper designs and develops a set of shearer remote control data communication system, including the system based on VDSL2 (Very-high-bit-rate Digital Subsc). The remote communication equipment of Riber Loop 2 technology, the control keyboard of Shearer Based on LIN (Local Interconnect Network) bus technology and the monitoring software of Shearer Based on force control configuration software. The system realizes the collection of shearer control information, the feedback of shearer working condition information and the bidirectional remote transmission of information. The main research contents are as follows. As follows:
Firstly, in view of the shortcomings of the current remote communication technology, this paper innovatively applies the latest broadband access technology VDSL2 to mining automation equipment. Selecting the first domestic VDSL2 core chip, according to its characteristics, this paper studies and determines the design scheme of the combination of VDSL2 core chip with front-end hybrid circuit and Ethernet FHY chip, and completes the design. The schematic diagram of the circuit board and the design of PCB board.
Secondly, the LIN bus technology is applied to the shearer control keyboard innovatively. According to the design requirement, the digital acquisition module DI and digital output module DO based on LIN bus are designed by combining Freescale microcontroller with LIN bus interface chip, including the design of hardware circuit and the development of software program. With the mature application of DP-LIN conversion module, the technical scheme of communicating with PLC after transmitting control information through LIN bus and converting it into DP bus signal is studied and realized. The purchase of imported data acquisition equipment and signal output equipment is reduced, and the production cost is reduced.
Thirdly, according to the requirements of real-time monitoring in fully mechanized coal face and the characteristics of configuration software, a shearer monitoring software based on force control configuration software is designed, and the design of monitoring interface and the development of script program are completed.
Fourthly, considering that the remote control data communication system of shearer will face the market, the author has done a lot of experiments and amendments to the system. Firstly, the bandwidth, anti-fatigue and anti-interference of the VDSL2 remote communication module are tested; then the data exchange between the shearer control keyboard and the PLC host is tested; finally, the data exchange between the shearer control keyboard and the PLC host is built. The basic functions of the system are tested by compiling the PLC test program. The test results show that the system meets the requirements of field application.
The remote control data communication system of Shearer has been used in many domestic coal mines such as Sichuan Green Water Tunnel. The application of this system not only improves the automation level of coal mining, enriches the control mode of shearer, but also liberates the underground coal mine staff and realizes the unmanned of fully mechanized coal mining face. The underground mining technology of unmanned working face has reached the international advanced level and laid a good technical foundation.
【學(xué)位授予單位】：太原理工大學(xué)
【學(xué)位級(jí)別】：碩士
【學(xué)位授予年份】：2015
【分類號(hào)】：TD655;TD421.6

【參考文獻(xiàn)】

相關(guān)期刊論文 前10條

1 高錦超;柯賡;;第二代VDSL技術(shù)的研究與應(yīng)用[J];電視技術(shù);2005年12期

2 易生海 ,康曉敦;Freescale LIN總線應(yīng)用開(kāi)發(fā)平臺(tái)[J];今日電子;2004年05期

3 王蕾;倫志新;葛超;;基于CH451芯片的LED顯示系統(tǒng)的設(shè)計(jì)[J];電子技術(shù);2010年02期

4 孫道宗;王衛(wèi)星;姜晟;孔繁波;;基于TPS5430和MAX1674的智能充電器[J];電子設(shè)計(jì)工程;2010年08期

5 張立社;;集成開(kāi)發(fā)環(huán)境CodeWarrior的使用方法[J];計(jì)算機(jī)光盤軟件與應(yīng)用;2012年08期

6 陳恩策;黃瑩;唐厚君;;基于LIN總線的汽車照明系統(tǒng)軟硬件開(kāi)發(fā)[J];電氣自動(dòng)化;2013年04期

7 陳炯然;彭平;;基于Chariot的視頻網(wǎng)絡(luò)性能測(cè)試分析[J];廣州大學(xué)學(xué)報(bào)(自然科學(xué)版);2013年04期

8 ;恩智浦推出行業(yè)首款通過(guò)LIN2.1認(rèn)證的收發(fā)器[J];電子與電腦;2009年01期

9 張巖軍;王忠賓;權(quán)寧;;采煤機(jī)遠(yuǎn)程控制系統(tǒng)研究與分析[J];制造業(yè)自動(dòng)化;2012年12期

10 方新秋;何杰;郭敏江;張斌;;煤礦無(wú)人工作面開(kāi)采技術(shù)研究[J];科技導(dǎo)報(bào);2008年09期

本文編號(hào)：2227875