超凈煤分選過程中絮團(tuán)形成機(jī)理的研究
[Abstract]:At present, the coal industry in China is in a critical period of transformation. Coal workers have clearly realized that the deep processing of coal and the fine processing are the development direction of revitalizing the coal industry. Ultra-clean coal can be used not only as an energy supply, but also as a supercapacitor, graphite substitutes, electrodes and other industries. Hydrophobic flocculation-flotation method in physical separation method. There is a systematic theoretical study on the formation of flocs by hydrophobic flocculation, but there is a lack of research on the formation mechanism of flocs in the preparation process of ultra-clean coal. Therefore, this paper studies and analyzes the preparation process of ultra-clean coal from four aspects: exploring the dissociation of coal samples in the preparation stage. The effects of different flocculation modes on the geometric characteristics, physical and chemical properties, mechanochemistry of coal samples, the theoretical basis of hydrophobic flocculation of fine coal particles during flocculation formation, the effects of energy input and reagent application system on the quality of flocs, and the collision and adsorption of flocs with bubbles during flotation were studied. In order to study the mechanism of ultra-fine pulverization on the quality of ultra-clean coal and select the most suitable ultra-fine pulverizing equipment for the processing of ultra-clean coal, considering the needs of ultra-fine pulverizing for ultra-clean coal preparation and the existing ultra-fine pulverizing processing equipment, the selection of ultra-fine pulverizing equipment is made. The dissociation degree, surface morphology, functional group content, specific surface area, pore size distribution, surface potential and other changes of ultra-fine pulverized coal samples were further studied and analyzed by stirring mill, colloid mill, pneumatic mill and ball mill. The most suitable equipment for ultra-fine pulverized coal samples was found to be ultra-fine pulverized equipment. Geometric characteristics of coal particles show that the particle size distribution of coal samples after colloidal grinding is large, the content of coarse and fine particles is the most uniform, the surface presents groove shape, uneven undulations, no obvious breaking marks, with the largest average roughness of 2.27 nm, indicating that colloidal grinding makes the sample generated more surface, more functional groups and molecular clusters appear. The analysis of the interfacial chemical properties of coal samples shows that the maximum interfacial tension is 62.22 mJ/m2, and the maximum contact angle is 109.70 degrees. This indicates that the water molecules between coal particles are easier to be separated and form flocs. The ratio of absorption peak area of water group to hydrophilic group is the largest, 0.229, which can make coal sample more refined and surface functional groups more fully exposed; colloid grinding makes coal sample have larger area and larger pore diameter, and the reagent is easier to spread and adsorb on the surface of coal sample; at the same time, coal after colloid grinding can be more effectively refined. The wetting heat of the reaction between the sample and the non-polar oil is - 1.384J/kg, and the effect of the interaction between the non-polar oil and the non-polar oil is the strongest. It is not only conducive to the adsorption and spreading of the non-polar oil on the coal particle surface, but also to the enhancement of the hydrophobicity of the particle surface, which makes the oil bridge connection between the particles closer. The micro-crystal parameters of the samples showed a certain regularity change, and the order of d(002) from small to large was: colloid mill, airflow mill, agitating mill and ball mill, colloid mill and airflow mill. The coal samples processed by colloid mill had higher stacking height and larger average diameter. In addition, the gel mill has lower Zeta potential, higher isoelectric point, larger electronegativity on the surface of particles, and greater electrostatic repulsion between particles. Therefore, more mechanical energy input is needed in the initial process of flocculation to show the advantages. According to the theoretical analysis of coal particle hydrophobic flocculation process, the calculation of flocculation rate shows that the hydrophobicity of coal sample itself is the basis of hydrophobic flocculation. By controlling the mechanical energy input in the process of flocculation formation and adding non-polar oil, the hydrophobic flocculation effect of coal particle is strengthened. It is found that the traditional colloid stability theory can not explain the change of potential energy in the system reasonably. It is necessary to use EDLVO theory and introduce hydrophobic potential energy to explain the flocculation process of particles reasonably. The Debye length of the surface charge range has no definite value about the surface constant of the coal mixture at present. The Debye length is related to the settling of slime water, the selective flocculation of coal samples, the hydrophobic flocculation, the surface modification of coal samples, the influence of slurry properties, the dispersion and aggregation of fine coal particles in solution and so on. In this paper, atomic force microscopy (AFM) is used to measure the force-distance curve, and the Debye length of coal sample surface is deduced by EDLVO theory. In order to accurately reflect the force-distance curve between the same coal samples with the change of distance, the silicon nitride probe is modified by probe modification technology, and polished. The same kind of coal slices were used as the basement and put into solution environment for testing. Ordos long flame coal, Shenmu non-stick coal, Huainan gas coal and Taixi anthracite were tested in water solution, acid solution and alkali solution respectively. The results showed that the Debye length of the samples varied from 1.12 to 9.78 in different acid-alkali environments. For the same kind of coal sample, the Debye length increases with the increase of solution PH value; for different kinds of coal sample, the Debye length decreases with the increase of coal sample metamorphism degree. With the increase of coal sample metamorphism, the oxygen-containing functional groups and charged functional groups on the surface of coal sample decrease, and the negative electrical properties on the surface of coal sample decrease. The mechanism of coagulation is studied. The kinetic energy provided by mechanical energy is proved theoretically to be the necessary condition for coagulation of coal particles crossing energy barrier by analyzing the variation curve of energy potential energy in the process of particulate hydrophobic flocculation. It is analyzed that a proper amount of mechanical energy input can promote the formation of flocs, but excessive mechanical energy will destroy the flocs that have been formed, that is, there is the most suitable mechanical energy input. The fractal dimension increases with the increase of stirring speed and reaches a peak value of 1.762 at 2000 r/min. Then, the stirring speed continues to increase, and the fractal dimension decreases rapidly and finally maintains around 1.74. The dimension reflects the density of the floc, i.e. the density of the floc. At the stirring speed of 2000 r/min, the floc has the largest fractal dimension and the compact particle size is suitable. The multifractal spectrum shows that between 500-2000 r/min, f (alpha max) increases from 0.677 to 0.796, f (alpha min) decreases from 1.483 to 1.202, indicating that the small probability object is the large particle. After 2000 R / min, f (alpha max) decreased significantly and then stabilized, and f (alpha min) increased significantly, indicating that the large flocs were fragmented into small flocs until the formation and fragmentation of flocs reached a dynamic equilibrium. The experimental results of separation efficiency of super-clean coal show that when the average size of flocs in suspension system is larger, the content of large particles is higher, and the morphology of flocs is more uniform, it is most advantageous to the separation of super-clean coal. In large energy valley, non-polar oil can spontaneously adsorb and spread on the surface of coal particles smoothly. At this time, appropriate mechanical energy input can accelerate the non-polar oil and coal particles close to each other, so that they can successfully adhere to each other. The effect of polarity on the coagulation efficiency of coal particles increases, and the increase amplitude of polarity on coagulation efficiency decreases when the contact angle is greater than 80 degrees. This indicates that only when the hydrophobicity of mineral surface is significant enough, the hydrophobic flocculation effect of non-polar oil on minerals can be effectively reflected, that is, the nature of non-polar oil on hydrophobic flocculation is coal particles themselves. In addition, the amount of non-polar oil is closely related to the morphology of the flocs. Suitable non-polar oil bridges the coal particles to make the floc volume increase rapidly, and fills the gap between the flocs, making the floc structure close to the regular sphere. The results show that: (1) in strong acidic solution, the surface of coal sample is charged positively. With the increase of PH value, the surface of coal sample is charged negatively and the absolute value increases gradually. The dispersibility of coal particles increases gradually. The Zeta potential of coal sample surface is small and easy to flocculate, but the mineral particles of high ash part are also easy to flocculate, resulting in the increase of the yield of clean coal products. The results show that the lower the PH value is, the lower the ash content and yield of clean coal are. Through the above analysis, it is concluded that increasing the PH value of pulp properly can improve the quality of flocs to a certain extent, but the same is true. When considering the loss of clean coal yield; (2) the use of dispersants, to a certain extent, reduced the content of Al, Si in coal samples, indicating that the addition of dispersants to remove some clay minerals within the floc, improved the floc selectivity; (3) inhibitor dosage on the weight percentage of Al, Si, S three elements only in the dosage reached a relatively high level. The results show that the yield and ash content of super-clean coal have little change. The input conditions of mechanical energy and dosage of reagent are taken as factors, the yield and ash content of super-clean coal as response values, and three coal samples with different deterioration degree are used as test coal samples, based on BBD test design method. Response surface analysis showed that for the yield and ash of super-clean coal, the order of significance was as follows: stirring speed of stirring time of reagent dosage, interaction analysis showed that for the yield of super-clean coal, the interaction between stirring time and reagent dosage played a leading role; for the ash of super-clean coal, the interaction between stirring speed and reagent dosage. The fourth part studies the adsorption and collision between hydrophobic flocs and bubbles by establishing an image capture analysis system based on probability statistical analysis. The results show that the collision efficiency increases with the increase of floc size. When the particle size is less than 200 micron, the adsorption efficiency increases with the increase of particle size. When the particle size is larger than 200 micron, the adsorption efficiency increases with the particle size.
【學(xué)位授予單位】:中國礦業(yè)大學(xué)(北京)
【學(xué)位級(jí)別】:博士
【學(xué)位授予年份】:2017
【分類號(hào)】:TD94
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