發(fā)布時(shí)間：2018-03-01 17:25

  本文關(guān)鍵詞： 主井箕斗 監(jiān)測系統(tǒng) 充發(fā)電裝置 摩擦輪 虛擬裝配　出處：《河北工程大學(xué)》2017年碩士論文　論文類型：學(xué)位論文

【摘要】：本課題調(diào)研的邯礦集團(tuán)某礦主井,在提升容器箕斗上安裝有鋼絲繩張力監(jiān)測系統(tǒng),監(jiān)測系統(tǒng)中的張力傳感器和數(shù)據(jù)采集發(fā)射裝置通過蓄電池進(jìn)行供電。蓄電池的續(xù)航時(shí)間僅為48小時(shí),每兩天就要更換一次蓄電池。在與礦工交談中發(fā)現(xiàn),因?yàn)樾铍姵毓╇娙毕萑藗兤毡閷︿摻z繩張力監(jiān)測系統(tǒng)產(chǎn)生了懷疑。因此,迫切需要一種在線充發(fā)電裝置,滿足礦井提升容器上監(jiān)測裝置的用電需求。通過現(xiàn)場調(diào)研其他礦井中安裝的發(fā)電裝置,結(jié)合礦井提升容器箕斗的運(yùn)行規(guī)律,針對當(dāng)前提升機(jī)充發(fā)電裝置摩擦輪易磨損、旋轉(zhuǎn)動能難提取、防爆電池充電時(shí)間長等方面進(jìn)行研究,提出了兩套不同原理的充發(fā)電裝置設(shè)計(jì)方案�？紤]到提升容器運(yùn)行規(guī)律、罐道配合等實(shí)際工況條件,最終確定以彈簧預(yù)緊電機(jī)隨動為基本原理,設(shè)計(jì)出適合主井箕斗的剛性罐道充發(fā)電裝置。提升機(jī)剛性罐道充發(fā)電裝置,主要由配有摩擦輪和防爆發(fā)電機(jī)的V形支架機(jī)構(gòu)和壓縮彈簧預(yù)緊機(jī)構(gòu)兩部分構(gòu)成,采用摩擦輪與剛性罐道滾動摩擦的方式獲得回轉(zhuǎn)動能,通過帶傳動使防爆發(fā)電機(jī)發(fā)電。為了提高充發(fā)電裝置的可靠性,開發(fā)了適用于礦井惡劣工況的摩擦輪,分析了摩擦輪打滑失效的原因;并提出了采用壓縮彈簧預(yù)緊裝置增大正壓力,內(nèi)層金屬材料外層聚氨酯耐磨材料提高摩擦系數(shù)的方法,增強(qiáng)摩擦輪的可靠性;為了減少發(fā)電裝置對主井箕斗運(yùn)行的影響,提高安全系數(shù),提出了雙側(cè)安裝單側(cè)發(fā)電的安裝方式。最終結(jié)合三維建模軟件Pro/E,根據(jù)繪制的二維圖紙加工各個(gè)零部件并裝配,得到了提升機(jī)剛性罐道充發(fā)電裝置的樣機(jī),并將該樣機(jī)安裝在主井箕斗上進(jìn)行了現(xiàn)場驗(yàn)證。
[Abstract]:In the main shaft of a mine of Handan Mine Group investigated in this subject, a wire rope tension monitoring system is installed on the skip of lifting container. Tension sensors and data acquisition emitters in the monitoring system are powered by batteries. The battery lasts only 48 hours and is replaced every two days. Because of the defects in battery power supply, people generally doubt the wire rope tension monitoring system. Therefore, there is an urgent need for a kind of on-line charging power generation device. To meet the electricity demand of the monitoring device on the mine hoist vessel, through investigating the power generating device installed in other mines, combining with the running rule of the hoisting vessel skip, aiming at the friction wheel of the current hoist charging power generating device is easy to wear and tear, In this paper, two sets of design schemes of charging and generating device with different principles are put forward in this paper, such as difficult extraction of rotational kinetic energy and long charging time of explosion-proof battery. Finally, based on the principle of spring preload motor following, the rigid tank channel charging power generating device suitable for main shaft skip is designed, and the hoist rigid tank channel charging power generating device is designed. It is mainly composed of two parts: V-shaped support mechanism with friction wheel and explosion-proof generator and pre-tightening mechanism of compression spring. The rotational kinetic energy is obtained by rolling friction between friction wheel and rigid tank track. In order to improve the reliability of the charging unit, the friction wheel suitable for the bad working condition of mine is developed, and the reason of the friction wheel sliding failure is analyzed. In order to reduce the influence of power generation device on the operation of main shaft skip, the method of increasing positive pressure with compression spring pretightening device and increasing friction coefficient of inner layer metal material outer polyurethane wear-resistant material are put forward, and the reliability of friction wheel is enhanced, in order to reduce the influence of power generation device on the operation of main shaft skip. With the help of the 3D modeling software Prop / E, the parts and components are machined and assembled according to the drawn 2D drawings, and the prototype of the rigid canister charging and generating device of the hoist is obtained. The prototype is installed on the main shaft skip for field verification.
【學(xué)位授予單位】：河北工程大學(xué)
【學(xué)位級別】：碩士
【學(xué)位授予年份】：2017
【分類號】：TD633

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