【摘要】：螺旋錐齒輪作為相交或相錯(cuò)軸傳動(dòng)的基礎(chǔ)件,因其結(jié)構(gòu)緊湊、承載能力高、傳動(dòng)平穩(wěn)等優(yōu)點(diǎn)而被廣泛應(yīng)用于汽車、礦山機(jī)械、航空航海等領(lǐng)域中。由于螺旋錐齒輪的齒面幾何形狀、加工制造技術(shù)和嚙合安裝條件相當(dāng)復(fù)雜,其生產(chǎn)效率和加工精度很難保證。隨著我國齒輪制造業(yè)的快速發(fā)展,如何提高其加工效率和質(zhì)量是目前螺旋錐齒輪制造所面臨的緊迫任務(wù)。網(wǎng)絡(luò)化制造,作為一種制造技術(shù)與網(wǎng)絡(luò)技術(shù)相結(jié)合的制造模式,能夠有效實(shí)現(xiàn)制造過程中的資源共享和信息集成,以及制造信息的網(wǎng)絡(luò)化管理,為螺旋錐齒輪的制造開辟了新的途徑。 本文結(jié)合螺旋錐齒輪制造的發(fā)展需求,從提高加工質(zhì)量和生產(chǎn)效率出發(fā),綜合運(yùn)用螺旋錐齒輪加工制造技術(shù)、網(wǎng)絡(luò)技術(shù)、信息技術(shù)與管理技術(shù)等多學(xué)科領(lǐng)域的研究成果,通過知識(shí)借鑒與技術(shù)創(chuàng)新,按照“研究相關(guān)理論、突破關(guān)鍵技術(shù)和解決實(shí)際問題”的技術(shù)路線,全面、系統(tǒng)地探索和研究了螺旋錐齒輪網(wǎng)絡(luò)化制造的關(guān)鍵技術(shù)問題,初步構(gòu)建了螺旋錐齒輪網(wǎng)絡(luò)化制造的理論體系,開發(fā)出了螺旋錐齒輪網(wǎng)絡(luò)化制造集成平臺(tái)的原型系統(tǒng)。本文主要研究內(nèi)容如下： (1)在系統(tǒng)分析螺旋錐齒輪的齒面幾何加工特性及其現(xiàn)代制造技術(shù)的基礎(chǔ)上,提出一種螺旋錐齒輪網(wǎng)絡(luò)化制造模式,并結(jié)合螺旋錐齒輪網(wǎng)絡(luò)化制造過程,提出了具體實(shí)施的關(guān)鍵技術(shù)。在此基礎(chǔ)上,建立了一種基于工業(yè)以太網(wǎng)的螺旋錐齒輪網(wǎng)絡(luò)化制造數(shù)控設(shè)備集成控制體系結(jié)構(gòu)模型,通過開發(fā)螺旋錐齒輪數(shù)控設(shè)備集成控制系統(tǒng),實(shí)現(xiàn)了對(duì)齒輪數(shù)控制造設(shè)備的網(wǎng)絡(luò)化集成控制和螺旋錐齒輪網(wǎng)絡(luò)化制造的網(wǎng)絡(luò)構(gòu)建。 (2)針對(duì)螺旋錐齒輪網(wǎng)絡(luò)化過程中的制造信息集成與共享問題,在分析制造信息集成特性的基礎(chǔ)上,提出一種基于XML的螺旋錐齒輪網(wǎng)絡(luò)化制造信息集成與共享策略,建立了制造信息的集成模型和實(shí)現(xiàn)機(jī)制,并通過制定制造信息集成標(biāo)準(zhǔn)協(xié)議規(guī)范,實(shí)現(xiàn)了螺旋錐齒輪網(wǎng)絡(luò)化制造信息的統(tǒng)一描述。在此基礎(chǔ)上,通過基于Web服務(wù)的應(yīng)用集成機(jī)制,實(shí)現(xiàn)了螺旋錐齒輪網(wǎng)絡(luò)化制造應(yīng)用系統(tǒng)的松耦合集成,為螺旋錐齒輪的網(wǎng)絡(luò)化制造提供了信息描述與集成共享基礎(chǔ)。 (3)通過對(duì)螺旋錐齒輪網(wǎng)絡(luò)化制造集成平臺(tái)功能特性與業(yè)務(wù)模型的深入分析,提出了一種螺旋錐齒輪網(wǎng)絡(luò)化制造集成平臺(tái)體系結(jié)構(gòu)和功能結(jié)構(gòu)模型。在此基礎(chǔ)上,基于面向服務(wù)架構(gòu)的Web服務(wù)技術(shù)構(gòu)建了集成平臺(tái)的應(yīng)用集成框架,并利用分層的思想,提出了一種螺旋錐齒輪網(wǎng)絡(luò)化制造集成平臺(tái)軟件體系結(jié)構(gòu),進(jìn)行了螺旋錐齒輪網(wǎng)絡(luò)化制造集成平臺(tái)的軟件開發(fā)和功能實(shí)現(xiàn)。 (4)綜合運(yùn)用前文提出的理論與方法,研究并構(gòu)建了螺旋錐齒輪網(wǎng)絡(luò)化制造集成平臺(tái)原型系統(tǒng),詳細(xì)闡述了原型系統(tǒng)的實(shí)施方案,分析了原型系統(tǒng)的應(yīng)用集成模式；通過弧齒錐齒輪及準(zhǔn)雙曲面齒輪網(wǎng)絡(luò)化制造的集成應(yīng)用試驗(yàn)、效果分析,以及原型系統(tǒng)的企業(yè)應(yīng)用,驗(yàn)證了本文提出的螺旋錐齒輪網(wǎng)絡(luò)化制造模式的可行性和實(shí)用性,有效提高了螺旋錐齒輪的加工效率和質(zhì)量。
[Abstract]:Spiral bevel gear is widely used in the fields of automobile, mining machinery and aviation navigation because of its advantages of compact structure, high bearing capacity and smooth transmission. Because of its compact structure, high bearing capacity and smooth transmission, spiral bevel gear is widely used in the fields of automobile, aviation and navigation. Because of the tooth surface geometry of spiral bevel gear, the manufacturing technology and meshing installation conditions are quite complex, and its production efficiency and processing are made. With the rapid development of the gear manufacturing industry in China, how to improve its processing efficiency and quality is an urgent task facing spiral bevel gear manufacturing. Network manufacturing, as a manufacturing mode combined with network technology, can effectively realize resource sharing and information integration in the manufacturing process. And the networked management of manufacturing information has opened up a new way for the manufacture of spiral bevel gears.
In this paper, based on the development demand of spiral bevel gear manufacturing, the research achievements of spiral bevel gear manufacturing technology, network technology, information technology and management technology are comprehensively applied to improve the processing quality and production efficiency, and through the knowledge reference and technological innovation, the key technology reconciliation is broken through according to the research related theories. The technical route of the practical problem ", the key technical problem of the spiral bevel gear network manufacturing is explored and studied systematically. The theoretical system of the spiral bevel gear networked manufacturing is preliminarily constructed, and the prototype system of the spiral bevel gear networked manufacturing integration platform is developed. The main contents of this paper are as follows:
(1) on the basis of the systematic analysis of the geometric machining characteristics of spiral bevel gear and its modern manufacturing technology, a networked manufacturing model of spiral bevel gear is proposed, and the key technology is put forward in combination with the networked manufacturing process of spiral bevel gear. On this basis, a spiral bevel gear based on Industrial Ethernet is established. The networked manufacturing numerical control equipment integrated control system structure model is developed. Through the development of the spiral bevel gear NC equipment integrated control system, the network integrated control of the gear NC manufacturing equipment and the network construction of the spiral bevel gear network are realized.
(2) in view of the problem of manufacturing information integration and sharing in the process of spiral bevel gear networking, based on the analysis of the integration characteristics of manufacturing information, a XML based spiral bevel gear network manufacturing information integration and sharing strategy is proposed. The integrated model and implementation mechanism of manufacturing information are established, and the integration standard of manufacturing information is established. The protocol specification has realized the unified description of the spiral bevel gear network manufacturing information. On this basis, the loosely coupled integration of the spiral bevel gear network manufacturing application system is realized through the application integration mechanism based on Web services. It provides information description and integration sharing foundation for the networked manufacturing of spiral bevel gear.
(3) through the in-depth analysis of the functional characteristics and business models of the spiral bevel gear networked manufacturing integration platform, a kind of spiral bevel gear networked manufacturing integration platform architecture and functional structure model are proposed. On this basis, the application integration framework of the integrated platform based on service oriented Web service technology is constructed, and the application of the integrated platform is constructed. A kind of software architecture of the spiral bevel gear networked manufacturing integration platform is put forward, and the software development and function realization of the spiral bevel gear network manufacturing integration platform are carried out.
(4) comprehensively using the theory and method proposed in the previous article, the prototype system of the spiral bevel gear networked manufacturing integration platform is studied and constructed, the implementation scheme of the prototype system is elaborated in detail, the application integration model of the prototype system is analyzed, and the integrated application test and the effect analysis are made through the networked manufacturing of the spiral bevel gear and the quasi double surface gear. As well as the enterprise application of the prototype system, the feasibility and practicability of the spiral bevel gear networked manufacturing model proposed in this paper have been verified, and the processing efficiency and quality of spiral bevel gear are effectively improved.
【學(xué)位授予單位】：江蘇大學(xué)
【學(xué)位級(jí)別】：博士
【學(xué)位授予年份】：2013
【分類號(hào)】：TG61;TH166

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本文編號(hào)：2165054