隔膜泵曲軸軸承承載性能研究
本文選題:隔膜泵 + 曲軸; 參考:《東北大學(xué)》2012年碩士論文
【摘要】:隔膜泵是二十世紀(jì)七十年代末在往復(fù)式活塞泵基礎(chǔ)上,增加隔膜室演變而來的,實(shí)現(xiàn)了活塞與輸送介質(zhì)的隔離,從而創(chuàng)造了一項(xiàng)全新的先進(jìn)輸送設(shè)備和技術(shù)。它不但具有活塞泵堅(jiān)固耐用、輸送流量大、輸送壓力大的優(yōu)點(diǎn),還具有隔離泵本身耐高溫、耐高腐蝕、維修方便、易損件壽命高、運(yùn)行成本低、連續(xù)運(yùn)轉(zhuǎn)效率高、高效節(jié)能環(huán)保等諸多新優(yōu)點(diǎn)和新特點(diǎn)。本論文以“隔膜泵曲軸軸承替換”作為主要研究內(nèi)容,以“連桿大端和小端軸承及曲軸主軸承由滾動軸承代換為滑動軸承”為預(yù)期效果,比較全面的對隔膜泵曲軸軸承承載性能進(jìn)行了分析。 本文首先分析隔膜泵的工作原理和結(jié)構(gòu)特征,建立了曲柄滑塊機(jī)構(gòu)數(shù)學(xué)模型,運(yùn)用MATLAB軟件求解運(yùn)動學(xué)和動力學(xué)方程;運(yùn)用Pro/e軟件進(jìn)行隔膜泵傳動系統(tǒng)三維建模,在分析了隔膜泵運(yùn)動機(jī)理和受力規(guī)律的基礎(chǔ)上,利用機(jī)械系統(tǒng)動力學(xué)仿真軟件ADAMS構(gòu)建虛擬樣機(jī),通過樣機(jī)仿真確定隔膜泵傳動系統(tǒng)的運(yùn)動學(xué)和動力學(xué)參數(shù),與已建立的數(shù)學(xué)模型對比驗(yàn)證,運(yùn)用分析的數(shù)據(jù)為有限元計(jì)算提供載荷依據(jù)。 通過HyperMesh和Workbench有限元軟件對曲軸在滾動軸承工況下進(jìn)行靜力分析,確定曲軸分別在單拐和多拐受力下的應(yīng)力和變形規(guī)律,確定最大應(yīng)力和應(yīng)變時(shí)曲軸所在的位置,并在這個位置對曲軸在滑動軸承工況下進(jìn)行曲軸和滑動軸承的接觸分析,確定曲軸的應(yīng)力和應(yīng)變以及接觸應(yīng)力。最后對連桿進(jìn)行靜力分析,并進(jìn)行優(yōu)化設(shè)計(jì)。
[Abstract]:Diaphragm pump is based on reciprocating piston pump at the end of 1970s, which is evolved by adding diaphragm chamber to realize the separation between piston and transport medium, thus creating a new advanced transportation equipment and technology. It not only has the advantages of strong and durable piston pump, large transportation flow rate and high conveying pressure, but also has the advantages of high temperature resistance, high corrosion resistance, convenient maintenance, long life of easily damaged parts, low operating cost and high continuous operation efficiency. High-efficiency, energy-saving, environmental protection and many other new advantages and new features. In this paper, "diaphragm pump crankshaft bearing replacement" as the main research content, "connecting rod big end and small end bearing and crankshaft main bearing from rolling bearing to plain bearing" as the expected effect. The bearing capacity of diaphragm pump crankshaft bearing is analyzed comprehensively. In this paper, the working principle and structural characteristics of diaphragm pump are analyzed firstly, and the mathematical model of crank and slider mechanism is established, and the kinematics and dynamics equations are solved by MATLAB software, and the three dimensional model of diaphragm pump transmission system is built by means of Pro-e software. On the basis of analyzing the motion mechanism and force law of diaphragm pump, a virtual prototype is constructed by using the mechanical system dynamics simulation software Adams, and the kinematics and dynamics parameters of diaphragm pump drive system are determined by prototype simulation. Compared with the established mathematical model, the data are used to provide the load basis for the finite element calculation. The static analysis of crankshaft under rolling bearing condition is carried out by HyperMesh and Workbench finite element software, and the stress and deformation law of crankshaft under single and multiple crank are determined, and the position of crankshaft under maximum stress and strain is determined. The contact analysis of the crankshaft and the sliding bearing is carried out at this position to determine the stress strain and contact stress of the crankshaft. At last, the static analysis of the connecting rod is carried out, and the optimum design is carried out.
【學(xué)位授予單位】:東北大學(xué)
【學(xué)位級別】:碩士
【學(xué)位授予年份】:2012
【分類號】:TH323
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