零件主干工藝路線提取與工藝排序方法及其在鍛壓裝備中的應(yīng)用
本文選題:特征加工方法 + 典型主干工藝路線; 參考:《浙江大學(xué)》2013年碩士論文
【摘要】:零件工藝設(shè)計直接關(guān)系到產(chǎn)品的生產(chǎn)效率與質(zhì)量。在激烈的市場競爭環(huán)境下,企業(yè)如何提高零件的工藝創(chuàng)新能力,已成為產(chǎn)品設(shè)計制造的一個重要問題。本文結(jié)合企業(yè)需求,研究了零件特征加工方案決策技術(shù)、典型主干工藝路線提取技術(shù)和零件工藝排序技術(shù),開發(fā)了鍛壓裝備工藝設(shè)計系統(tǒng),并且系統(tǒng)在鍛壓裝備產(chǎn)品的零件工藝設(shè)計中得到應(yīng)用,取得了良好的效果。 全文主要內(nèi)容包括: 第1章分析了傳統(tǒng)零件工藝設(shè)計方法存在的問題,介紹了零件工藝設(shè)計的關(guān)鍵技術(shù)及其研究現(xiàn)狀,闡述了本文的研究背景、內(nèi)容及組織構(gòu)架。 第2章提出了一種基于支持向量機的零件特征加工方案決策方法。介紹了支持向量機的二值分類算法和多值分類算法;建立了特征加工方法選擇的集成決策模型,并以內(nèi)圓特征為例,介紹了子支持向量機的模型結(jié)構(gòu)、輸人輸出參數(shù)的預(yù)處理、懲罰參數(shù)及核函數(shù)的選擇;利用LIBSVM軟件與Matlab平臺實現(xiàn)了零件特征參數(shù)的訓(xùn)練與預(yù)測。 第3章提出了應(yīng)用聚類分析技術(shù)提取零件典型主干工藝路線的方法。構(gòu)建了主干工藝路線的相似度度量因子,提出了對主干工藝路線進(jìn)行相似度計算的多級相似度綜合度量方法,在相似度計算基礎(chǔ)上,構(gòu)建了主干工藝路線設(shè)計結(jié)構(gòu)矩陣并對矩陣數(shù)據(jù)進(jìn)行降噪處理;為降低聚類劃分的難度和復(fù)雜性,運用迭代聚類算法實現(xiàn)了主干工藝路線設(shè)計結(jié)構(gòu)矩陣的聚類劃分,并從聚類簇中提取到典型主干工藝路線;以鍛壓裝備制造企業(yè)工藝數(shù)據(jù)的典型主干工藝路線提取為例,驗證了該方法的有效性。 第4章提出了一種基于典型主干工藝路線的零件加工工藝排序方法。結(jié)合工步優(yōu)先權(quán)系數(shù)和工步約束矩陣,建立了工藝排序的數(shù)學(xué)模型;利用粒子群算法來進(jìn)行工步排序,并對所得的最優(yōu)工步元序列進(jìn)行組合,形成工序,以獲得完整的工藝路線;以鍛壓機的主軸零件工藝排序進(jìn)行了應(yīng)用驗證。 第5章結(jié)合具體的企業(yè)項目,開發(fā)了鍛壓裝備工藝設(shè)計系統(tǒng),并且該系統(tǒng)在企業(yè)工藝設(shè)計中得到成功運行與應(yīng)用,驗證了本文所提出的理論和方法的可行性及實用性。 第6章對全文的主要研究內(nèi)容和創(chuàng)新點進(jìn)行了總結(jié),并展望了以后相關(guān)領(lǐng)域工作的努力方向。
[Abstract]:Part process planning is directly related to the production efficiency and quality of products. In the fierce market competition, how to improve the technological innovation ability of parts has become an important problem in product design and manufacture. According to the requirements of the enterprise, this paper studies the decision technology of feature processing scheme, the extraction technology of typical trunk process route and the technology of part process sequencing, and develops the process planning system of forging equipment. The system has been applied in the process design of forging equipment, and good results have been obtained. The main contents of this paper are as follows: The first chapter analyzes the problems existing in the traditional part process planning method, introduces the key technology of the part process planning and its research status, and expounds the research background, content and organization structure of this paper. In chapter 2, a part feature processing scheme decision method based on support vector machine (SVM) is proposed. The binary classification algorithm and multi-valued classification algorithm of support vector machine are introduced, the integrated decision model of feature processing method selection is established, and taking the inner circle feature as an example, the model structure of sub-support vector machine and the pretreatment of input output parameters are introduced. The selection of penalty parameters and kernel functions, and the training and prediction of feature parameters of parts by using LIBSVM software and Matlab platform are realized. In chapter 3, a method of extracting typical trunk process route by cluster analysis is presented. The similarity measure factor of the trunk process route is constructed, and a multi-level similarity comprehensive measure method is proposed to calculate the similarity degree of the trunk process route, which is based on the similarity calculation. In order to reduce the difficulty and complexity of clustering, the main process route design structure matrix is realized by iterative clustering algorithm. The typical trunk process route is extracted from the cluster, and the effectiveness of this method is verified by taking the typical trunk process route extraction from the process data of forging equipment manufacturing enterprise as an example. In chapter 4, a part processing scheduling method based on typical trunk process route is proposed. Combined with step priority coefficient and step constraint matrix, the mathematical model of process scheduling is established, and the process is formed by combining the optimal step element sequence with particle swarm optimization algorithm. In order to obtain a complete process route, the main shaft parts of the forging press process sequencing has been applied to verify. In chapter 5, the process planning system of forging equipment is developed, and the system is successfully run and applied in the enterprise process planning, which verifies the feasibility and practicability of the theory and method proposed in this paper. Chapter 6 summarizes the main contents and innovations of the paper, and looks forward to the future work in related fields.
【學(xué)位授予單位】:浙江大學(xué)
【學(xué)位級別】:碩士
【學(xué)位授予年份】:2013
【分類號】:TH162;TG315
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