斜立液壓缸直驅式液壓裝置設計及靜動特性研究
本文選題:斜立液壓缸 + 直驅式容積控制; 參考:《哈爾濱工業(yè)大學》2011年碩士論文
【摘要】:斜立液壓缸在航空航天、工程機械等領域廣泛應用,它一般具有以下特點:沿液壓缸方向有連續(xù)變化的重力分量;重力分量變化范圍大。直驅式電液伺服系統(tǒng)具有交流伺服電動機控制的靈活性和液壓大出力的雙重優(yōu)點,已在多個領域的裝置上獲得應用并取得較大的經(jīng)濟效益。 論文正是針對斜立液壓缸的特點,研究一種對斜立液壓缸普遍適用的直驅式電液伺服系統(tǒng),該驅動系統(tǒng)通過蓄能器壓力的設定動態(tài)平衡變化的外力,并在液壓缸縮回時進行能量回收,節(jié)能效果明顯;系統(tǒng)使用雙聯(lián)泵控制非對稱缸,雙聯(lián)泵排量比與非對稱缸兩腔有效面積比嚴格匹配,使泵控非對稱缸正反向運動特性相似,改善了控制性能;液壓蓄能器的使用,使雙聯(lián)泵進出口始終保持高壓,使系統(tǒng)補油迅速,提高了系統(tǒng)的響應速度和頻寬。 在大量閱讀國內外文獻大量閱讀之后,首先比較了直驅式容積控制系統(tǒng)與傳統(tǒng)液壓控制系統(tǒng)的特點,綜述了國內外對直驅式電液伺服技術的研究現(xiàn)狀。 其次分析了直驅式電液伺服系統(tǒng)原理,簡述了被選定為研究對象的斗輪堆取料機的概況,并對斗輪堆取料機三種工況下俯仰缸進行受力分析;設計了直驅式液壓系統(tǒng),并完成了液壓回路的分析計算;將系統(tǒng)主要部件集成在閥塊中,簡化系統(tǒng)結構;將集成閥塊、齒輪泵、蓄能器、油箱及聯(lián)軸器、管路等集合成液壓包。 最后分別建立了交流伺服電機和泵控缸機構的數(shù)學模型,綜合建立系統(tǒng)開環(huán)和閉環(huán)模型,討論了可變參數(shù)對系統(tǒng)的影響,并通過仿真與實驗中系統(tǒng)的頻率特性曲線分析系統(tǒng)的穩(wěn)定性、精度和快速性。
[Abstract]:The inclined vertical hydraulic cylinder is widely used in aerospace, engineering machinery and other fields. It generally has the following characteristics: the gravity component along the direction of the hydraulic cylinder has a continuous change of gravity; the variation range of the gravity component is large. The direct drive electro-hydraulic servo system has the dual advantages of the flexibility of AC servo motor control and the large hydraulic force, and it has been in many fields. The device has been applied and achieved great economic benefits.
Aiming at the characteristics of the inclined vertical hydraulic cylinder, this paper studies a kind of direct drive electro-hydraulic servo system which is generally applicable to the inclined vertical hydraulic cylinder. The drive system can dynamically balance the external force by setting the accumulator pressure, and reclaim energy when the hydraulic cylinder is retracted, and the energy saving effect is obvious. The system uses double pump to control asymmetric cylinder and double connection. The pump displacement is strictly matched with the two cavity effective area ratio of the asymmetric cylinder, which makes the pump controlled asymmetric cylinder's positive and reverse motion characteristics similar, and improves the control performance. The use of the hydraulic accumulator makes the inlet and outlet of the double pump keep high, make the system fill the oil quickly, and improve the response speed and the frequency width of the system.
After reading a large amount of reading at home and abroad, the characteristics of the direct drive volume control system and the traditional hydraulic control system are compared, and the research status of the direct drive electro-hydraulic servo technology at home and abroad is reviewed.
Secondly, the principle of the direct drive electro-hydraulic servo system is analyzed, the general situation of the bucket wheel stacker reclaimer selected as the research object is briefly described, and the force analysis of the pitching cylinder is carried out under the three operating conditions of the bucket wheel stacker reclaimer; the direct drive hydraulic system is designed and the analysis calculation of the hydraulic circuit is completed; the main components of the system are integrated into the valve block and simplified. System structure; integrated valve block, gear pump, accumulator, fuel tank and coupling, pipeline and so on to assemble hydraulic package.
At last, the mathematical model of AC servo motor and pump control cylinder is set up respectively. The open loop and closed loop model of the system is established. The influence of variable parameters on the system is discussed. The stability, accuracy and rapidity of the system are analyzed by the frequency characteristic curve of the system in the simulation and experiment.
【學位授予單位】:哈爾濱工業(yè)大學
【學位級別】:碩士
【學位授予年份】:2011
【分類號】:TH137
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