本文選題：高速高精度填盤機　切入點：填盤速度　出處：《蘇州大學(xué)》2014年碩士論文

【摘要】：填盤作業(yè)是將許多雜亂無序的微小零件如微型電阻片，有序地排列放置到治具中，以便后續(xù)工序快速順利地銜接。隨著設(shè)備精密性、流水線快速性的發(fā)展，生產(chǎn)上對于填盤速度和填盤精度的要求越來越高，填盤質(zhì)量的好壞關(guān)系到生產(chǎn)周期的長短，影響企業(yè)交貨的快速性。高速高精度填盤機是精密填盤組裝生產(chǎn)工藝的關(guān)鍵設(shè)備，但是，由于產(chǎn)品尺寸微小化，以及不同生產(chǎn)工藝對填盤速度和填盤質(zhì)量的要求不同，多年來國內(nèi)一直未能很好的解決“高速高精度填盤機”的設(shè)計問題。 本課題組受江蘇蘇州慧捷自動化科技有限公司委托，開展了高速高精度填盤機設(shè)計問題的研究。根據(jù)企業(yè)要求，設(shè)計了可以對微小元器件進行吸附的高速高精度填盤機的結(jié)構(gòu)方案，并研制了設(shè)備樣機。 本文首先探討了與本課題相關(guān)的填盤設(shè)備在國內(nèi)外的研究發(fā)展現(xiàn)狀，根據(jù)企業(yè)對產(chǎn)品的吸附填盤要求，對填盤機自動填盤技術(shù)進行了比較，，最終確立了一種新型的自動化填盤技術(shù)的優(yōu)選方案，繪制了自動化填盤機的方案結(jié)構(gòu)圖�；诖�(lián)系統(tǒng)可靠度模型，對設(shè)計的兩種吸附回路方案進行了對比分析，通過定量計算確定了系統(tǒng)的吸附回路方案。為確保填盤吸附的速度以及精度，對填盤吸附進行了性能分析，在理論計算以及實驗驗證的基礎(chǔ)上，設(shè)計了整個系統(tǒng)的吸附回路結(jié)構(gòu)。對填盤機進行了功能上的分析，利用Solidworks軟件對設(shè)備整體結(jié)構(gòu)進行了三維設(shè)計，采用SolidworksSimulation仿真軟件對空心主軸、吸盤軸、支撐板等關(guān)鍵結(jié)構(gòu)進行了有限元分析優(yōu)化，為高速高精度填盤機的設(shè)計、結(jié)構(gòu)優(yōu)化以及生產(chǎn)制造奠定了理論基礎(chǔ)。 制備出的設(shè)備樣機在對LOW-LOW電阻片的引腳或芯片進行填盤過程中，實現(xiàn)了作業(yè)速度快、填盤精度高、填盤失效率低的效果，大大提高了工作效率，具有良好的應(yīng)用前景。
[Abstract]:Fill the disk assignments is out of order many tiny parts such as micro film resistors, arranged in an orderly manner into the fixture, so that subsequent smoothly fast convergence. With the development of precision equipment, assembly line production fast, increasingly high requirements for the filling speed and filling precision disc disc disc, fill in the quality of the relationship to the length of the production cycle, the rapid effect of enterprise delivery. High speed and high precision disc filling machine is the key equipment, precision filled disc assembly process but due to small size, as well as the different requirements of the production process on the filling speed and the filling quality of the disc disc, solve the "over the years has been not very good design of high speed and high precision filling disc machine".
The research group of Jiangsu Suzhou smacon Automation Technology Co. Ltd. entrusted, carried out the research of high speed and high precision filling disc machine design problems. According to the requirements of enterprises, design a structure scheme of high speed and high precision for adsorption of small components of the filling machine, and developed a prototype machine.
This paper first discusses the research status and the related issue of the fill plate equipment at home and abroad, according to the business requirements of the product fill disc on disc machine automatic adsorption, fill in fill plate technology are compared, finally established a new automatic filling disk technology optimization, program structure diagram drawing automation fill the disc machine. Series system reliability model based on two kinds of adsorption circuit design were analyzed, to determine the adsorption loop system through quantitative calculation. In order to ensure the filling disc adsorption speed and accuracy, to analyze the performance of adsorption plate filling, based on theoretical calculation and experimental verification. The design of the circuit structure, the adsorption of the whole system. To fill the disc machine analysis function, the overall structure of the equipment for the 3D design using the Solidworks software, using SolidworksSimulation simulation software The key structures such as hollow spindle, sucker shaft and supporting plate were optimized by finite element analysis, which laid a theoretical foundation for the design, structural optimization and manufacturing of high-speed and high-precision filling machine.
The prototype of the equipment has achieved fast operation speed, high accuracy of filling and low failure rate of filling disk when filling the pin or chip of LOW-LOW resistor chip, which greatly improves the work efficiency and has a good application prospect.

【學(xué)位授予單位】：蘇州大學(xué)
【學(xué)位級別】：碩士
【學(xué)位授予年份】：2014
【分類號】：TH122

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