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起重機(jī)液壓緩沖器監(jiān)測(cè)系統(tǒng)的研究與設(shè)計(jì)

發(fā)布時(shí)間:2018-01-20 00:40

  本文關(guān)鍵詞: 起重機(jī)緩沖器 測(cè)距傳感器 ZigBee 無(wú)線(xiàn)傳感器網(wǎng)絡(luò) 出處:《武漢理工大學(xué)》2014年碩士論文 論文類(lèi)型:學(xué)位論文


【摘要】:隨著全球工業(yè)的迅速發(fā)展,緩沖器作為安全保護(hù)裝置已被廣泛運(yùn)用于起重設(shè)備當(dāng)中。它能減少生產(chǎn)事故的發(fā)生,保證生產(chǎn)人員的安全。但是,,長(zhǎng)期高強(qiáng)度的對(duì)緩沖器進(jìn)行機(jī)械碰撞,容易使緩沖器老化磨損,并出現(xiàn)緩沖器被撞擊后復(fù)位異常的情況,嚴(yán)重影響其緩沖能力。而人工檢測(cè)緩沖器的復(fù)位情況工序繁瑣、效率低下。為此,探索研制一套自動(dòng)檢測(cè)監(jiān)控系統(tǒng)代替人工手段檢測(cè)非常有現(xiàn)實(shí)意義。 本文針對(duì)起重機(jī)緩沖器復(fù)位距離的檢測(cè)要求而展開(kāi),設(shè)計(jì)出一套基于ZigBee無(wú)線(xiàn)網(wǎng)絡(luò)技術(shù)的緩沖器檢測(cè)系統(tǒng)。具體而言,通過(guò)對(duì)現(xiàn)有起重機(jī)緩沖器故障檢測(cè)方法進(jìn)行分析和對(duì)比研究,選出緩沖器復(fù)位距離為檢測(cè)對(duì)象,并選用HC-SR04超聲波測(cè)距傳感器模塊+DS18B20溫度傳感器模塊實(shí)時(shí)精確的測(cè)量緩沖器動(dòng)作后的復(fù)位距離。然后進(jìn)一步分析無(wú)線(xiàn)傳感器網(wǎng)絡(luò)技術(shù)的基本原理,并通過(guò)比較幾種時(shí)興的無(wú)線(xiàn)技術(shù),選出成本低、功耗小、傳輸質(zhì)量高的ZigBee無(wú)線(xiàn)通信技術(shù)作為本文的無(wú)線(xiàn)應(yīng)用方案。其中,無(wú)線(xiàn)射頻芯片選用TI公司的CC2530芯片作為ZigBee無(wú)線(xiàn)通信模塊的硬件解決方案,并具體設(shè)計(jì)了無(wú)線(xiàn)通信模塊CC2530的應(yīng)用電路及無(wú)線(xiàn)通信模塊與上位機(jī)、微控制器的接口電路。此外,本文在詳細(xì)分析了ZigBee協(xié)議棧的體系結(jié)構(gòu)及工作流程的基礎(chǔ)上,設(shè)計(jì)出一套緩沖器檢測(cè)組網(wǎng)程序。最終實(shí)現(xiàn)對(duì)起重機(jī)液壓緩沖器的實(shí)時(shí)檢測(cè)監(jiān)控。 最后,對(duì)全文進(jìn)行了總結(jié),指出了本系統(tǒng)的還存在的問(wèn)題,對(duì)下一步的研究工作進(jìn)行了展望。
[Abstract]:With the rapid development of global industry, buffer, as a safety protection device, has been widely used in lifting equipment. It can reduce the occurrence of production accidents and ensure the safety of production personnel. The mechanical impact on the buffer with high strength for a long time is easy to cause aging and wear of the buffer and abnormal reset after the bumper is struck. The reset process of manual detection buffer is tedious and inefficient. Therefore, it is of great practical significance to explore the development of an automatic detection and monitoring system instead of manual detection. Aiming at the requirements of crane buffer reset distance detection, this paper designs a buffer detection system based on ZigBee wireless network technology. Through the analysis and comparison of the existing crane buffer fault detection methods, the buffer reset distance is selected as the detection object. And select HC-SR04 ultrasonic ranging sensor module. The DS18B20 temperature sensor module can accurately measure the reset distance after buffer operation in real time. Then the basic principle of wireless sensor network technology is further analyzed. By comparing several popular wireless technologies, ZigBee wireless communication technology with low cost, low power consumption and high transmission quality is selected as the wireless application scheme of this paper. The CC2530 chip of TI company is chosen as the hardware solution of ZigBee wireless communication module. The application circuit of wireless communication module CC2530 and the interface circuit of wireless communication module with host computer and microcontroller are designed. Based on the detailed analysis of the architecture and workflow of the ZigBee protocol stack, this paper designs a set of buffer detection and networking program, and finally realizes the real-time detection and monitoring of the hydraulic buffer of the crane. Finally, the paper summarizes the full text, points out the existing problems of the system, and looks forward to the next research work.
【學(xué)位授予單位】:武漢理工大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2014
【分類(lèi)號(hào)】:TH21;TP274

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本文編號(hào):1446151


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