本文選題：刀具設(shè)計(jì) + 車齒刀　； 參考：《西安工業(yè)大學(xué)》2017年碩士論文

【摘要】：車齒法是一種高效率高精度的齒輪加工工藝,相比傳統(tǒng)的滾齒、插齒加工工藝效率更高,且應(yīng)用范圍非常廣,特別是對(duì)于非貫通的螺旋內(nèi)齒輪加工,具有明顯的優(yōu)勢(shì)。車齒刀具作為車齒工藝中關(guān)鍵的組成部分,其設(shè)計(jì)方法的研究是推進(jìn)車齒工藝向前發(fā)展的最重要因素之一。鑒于此種情況,本文針對(duì)車齒工藝進(jìn)行了研究,提出了一種適用于車齒加工工藝的通用刀具結(jié)構(gòu)形式和刃形的設(shè)計(jì)方法,在此基礎(chǔ)上開(kāi)發(fā)了車齒刀CAD軟件,并通過(guò)VERICUT仿真軟件對(duì)所設(shè)計(jì)的車齒刀具進(jìn)行了驗(yàn)證。首先,本文基于空間交錯(cuò)軸齒輪嚙合原理,建立了車齒刀切削內(nèi)齒圓柱齒輪的數(shù)學(xué)模型;由曲面共軛原理,建立刀具與工件的嚙合方程,并與工件齒面方程聯(lián)立得到嚙合線方程;利用坐標(biāo)變換矩陣,得出了與工件齒面相嚙合的曲面,即刀具齒面的數(shù)學(xué)模型;然后選擇合適的前刀面與刀具齒面求交,所得的空間曲線即為車齒刀具的主刃刃形。其次,根據(jù)上述車齒刀具設(shè)計(jì)的理論基礎(chǔ),以Visual C++6.0為開(kāi)發(fā)工具,通過(guò)AutoCAD的二次開(kāi)發(fā)軟件工具Auto LISP,利用ODBC技術(shù),完成了車齒刀CAD軟件的開(kāi)發(fā)。本系統(tǒng)采用模塊化的軟件開(kāi)發(fā)原理,將系統(tǒng)分為參數(shù)輸入模塊、設(shè)計(jì)計(jì)算模塊、CAD繪圖模塊、數(shù)據(jù)庫(kù)管理模塊,通過(guò)這四大模塊之間的數(shù)據(jù)交換,最終輸出了車齒刀具的設(shè)計(jì)工程圖。最后,通過(guò)Pro/E構(gòu)建車齒機(jī)床和車齒刀具模型,并導(dǎo)入VERICUT軟件中完成車齒加工仿真實(shí)驗(yàn),利用軟件自帶的自動(dòng)對(duì)比功能得出仿真實(shí)驗(yàn)結(jié)果。通過(guò)分析仿真結(jié)果驗(yàn)證了該車齒刀具刃形設(shè)計(jì)方法的正確性,為進(jìn)一步對(duì)車齒工藝的研究提供了指導(dǎo)意義。
[Abstract]:Turning gear method is a kind of gear machining technology with high efficiency and high precision. Compared with traditional gear hobbing, gear shaper machining is more efficient and has a wide range of applications, especially for non-through spiral internal gear machining, which has obvious advantages. As a key part of the wheel gear process, the research of the design method is one of the most important factors to promote the development of the wheel tooth process. In view of this situation, this paper has carried on the research to the lathe tooth craft, has proposed one kind of general tool structure form and the blade shape design method which is suitable for the turning tooth processing technology, and has developed the lathe tooth cutter CAD software on the basis of this. The designed tool is verified by VERICUT simulation software. First of all, based on the meshing principle of spatial staggered shaft gears, the mathematical model of cutting inner cylindrical gears with wheel teeth cutter is established, and the meshing equation between cutting tool and workpiece is established according to the principle of surface conjugation. The meshing line equation is obtained with the tooth surface equation of the workpiece, the mathematical model of the surface meshing with the tooth surface of the workpiece is obtained by using the coordinate transformation matrix, and then the proper front cutter surface and the tooth surface of the cutter are selected to obtain the intersection. The space curve obtained is the main edge shape of the tool. Secondly, according to the theoretical basis of the design of the lathe tooth cutter, the development of the CAD software of the lathe tooth cutter is accomplished by using the ODBC technology, taking Visual C 6.0 as the development tool, through the secondary development software tool Auto list of AutoCAD. The system is divided into parameter input module, design and calculation module CAD drawing module, database management module, data exchange between the four modules, the system is divided into parameter input module, CAD drawing module and database management module. Finally, the design engineering drawing of the tool is output. Finally, the model of the lathe tooth machine tool and the lathe tooth tool is constructed by Pro/E, and the simulation experiment is completed in the VERICUT software, and the simulation results are obtained by using the automatic contrast function of the software. The correctness of the design method is verified by analyzing the simulation results, which provides guidance for the further study of the wheel tooth technology.
【學(xué)位授予單位】：西安工業(yè)大學(xué)
【學(xué)位級(jí)別】：碩士
【學(xué)位授予年份】：2017
【分類號(hào)】：TG61

【參考文獻(xiàn)】

相關(guān)期刊論文 前10條

1 黃筱調(diào);陽(yáng)輝;郭二廓;方成剛;;現(xiàn)代齒輪先進(jìn)切削理論及方法[J];機(jī)械設(shè)計(jì)與制造工程;2016年10期

2 丁國(guó)龍;趙大興;鐘瑞齡;;齒輪加工技術(shù)發(fā)展動(dòng)態(tài)[J];時(shí)代汽車;2016年04期

3 郭二廓;洪榮晶;黃筱調(diào);方成剛;;數(shù)控強(qiáng)力刮齒加工錐齒刀刃形計(jì)算[J];南京工業(yè)大學(xué)學(xué)報(bào)(自然科學(xué)版);2015年04期

4 楊軍;宋洪金;;一種新型齒輪加工技術(shù)的研究與實(shí)踐[J];機(jī)械傳動(dòng);2014年12期

5 毛世民;;車齒齒形分析[J];機(jī)械傳動(dòng);2014年10期

6 勞奇成;劉冰;;車齒技術(shù)的發(fā)展現(xiàn)狀[J];工具技術(shù);2014年01期

7 CHEN Xinchun;LI Jia;LOU Benchao;SHI Jiang;YANG Qijun;;Effect of the Cutter Parameters and Machining Parameters on the Interference in Gear Slicing[J];Chinese Journal of Mechanical Engineering;2013年06期

8 陳新春;李佳;賀友平;;直齒剮齒刀結(jié)構(gòu)設(shè)計(jì)與計(jì)算[J];天津大學(xué)學(xué)報(bào);2012年05期

9 李佳;陳新春;張鴻源;;圓柱齒輪剮齒技術(shù)[J];機(jī)械工程學(xué)報(bào);2011年19期

10 吳斐;鄧遠(yuǎn)超;;基于SolidWorks整體硬質(zhì)合金立銑刀螺旋面的三維實(shí)體建模[J];煤礦機(jī)械;2009年07期

相關(guān)博士學(xué)位論文 前1條

1 陳新春;無(wú)理論刃形誤差剮齒刀設(shè)計(jì)與制造基礎(chǔ)研究[D];天津大學(xué);2014年

相關(guān)碩士學(xué)位論文 前6條

1 柳星;滾刀CAD網(wǎng)絡(luò)模塊的開(kāi)發(fā)[D];西安工業(yè)大學(xué);2016年

2 趙海洋;車齒加工過(guò)程分析及運(yùn)動(dòng)學(xué)仿真[D];西安工業(yè)大學(xué);2016年

3 王凱;車齒加工過(guò)程的仿真與分析[D];西安工業(yè)大學(xué);2015年

4 支嬋;滾刀計(jì)算機(jī)輔助設(shè)計(jì)系統(tǒng)的研發(fā)[D];西安工業(yè)大學(xué);2014年

5 劉冰;齒輪的車齒加工仿真分析[D];西安工業(yè)大學(xué);2014年

6 胡覃;圓柱齒輪剮齒切削力計(jì)算方法研究[D];天津大學(xué);2014年

，

本文編號(hào)：1969008