本文關(guān)鍵詞： 螺旋錐齒輪 專用機(jī)床 海德漢系統(tǒng) 加工軟件 人機(jī)界面　出處：《沈陽(yáng)工業(yè)大學(xué)》2017年碩士論文　論文類型：學(xué)位論文

【摘要】：螺旋錐齒輪是一種廣泛應(yīng)用于船舶、鉆井平臺(tái)等上的空間齒輪,而當(dāng)前大部分螺旋錐齒輪都是使用專用機(jī)床來(lái)加工制造,但是對(duì)于大規(guī)格的專用機(jī)床我國(guó)還是依賴于進(jìn)口,專用機(jī)床使用的數(shù)控系統(tǒng)各不相同,那么專用機(jī)床配套的專用加工軟件系統(tǒng)的功能豐富與否,操作簡(jiǎn)易程度等在一定程度上決定了專用機(jī)床的性能。本文基于上述因素考慮,針對(duì)沈陽(yáng)工業(yè)大學(xué)與石家莊紡織機(jī)械有限公司合作研發(fā)的GCMT2500螺旋錐齒輪專用機(jī)床,進(jìn)行齒輪加工專用軟件的設(shè)計(jì)。通過(guò)對(duì)國(guó)內(nèi)外螺旋錐齒輪專用機(jī)床現(xiàn)狀進(jìn)行研究,來(lái)對(duì)專用機(jī)床有所了解,然后對(duì)海德漢系統(tǒng)與PLC進(jìn)行研究,并且對(duì)海德漢系統(tǒng)的幾個(gè)免費(fèi)的開(kāi)發(fā)工具進(jìn)行研究,以此來(lái)了解海德漢系統(tǒng)的開(kāi)發(fā)環(huán)境,然后對(duì)螺旋錐齒輪的加工方法進(jìn)行研究,且以弧齒錐齒輪為例進(jìn)行說(shuō)明,并對(duì)弧齒螺旋錐齒輪的幾何參數(shù)、刀具參數(shù)、機(jī)床調(diào)整參數(shù)、工藝參數(shù)進(jìn)行研究,為后面專用加工軟件系統(tǒng)的設(shè)計(jì)提供幫助。對(duì)GCMT2500螺旋錐齒輪專用機(jī)床進(jìn)行研究,了解其結(jié)構(gòu)與功能。然后對(duì)齒輪加工軟件系統(tǒng)的總體框架進(jìn)行設(shè)計(jì),包括哪些模塊,每個(gè)模塊的功能是什么。通過(guò)對(duì)python語(yǔ)言進(jìn)行學(xué)習(xí),對(duì)加工軟件的參數(shù)編程模塊進(jìn)行人機(jī)界面的設(shè)計(jì)與編程,并且簡(jiǎn)單介紹了人機(jī)界面如何嵌入到海德漢系統(tǒng)。最后通過(guò)其中的一個(gè)主界面的python程序來(lái)說(shuō)明編程的邏輯思維。通過(guò)運(yùn)用雷尼紹XL—80激光干涉儀來(lái)對(duì)GCMT2500專用機(jī)床的定位精度與重復(fù)定位精度進(jìn)行檢測(cè),然后對(duì)檢測(cè)值進(jìn)行計(jì)算,并進(jìn)行誤差補(bǔ)償,以此來(lái)提高GCMT2500的加工精度。通過(guò)對(duì)系統(tǒng)控制環(huán)參數(shù)進(jìn)行優(yōu)化來(lái)減小加工時(shí)工件輪廓的誤差。通過(guò)擺線齒錐齒輪大輪的加工實(shí)例中加工軟件的應(yīng)用來(lái)說(shuō)明此課題的意義。
[Abstract]:Spiral bevel gear is a kind of space gear which is widely used in ship, drilling platform and so on. At present, most spiral bevel gears are manufactured with special machine tools, but for large specifications of special machine tools, our country still relies on imports. The numerical control system used in the special machine tool is different, so the function of the special processing software system of the special machine tool is rich or not, and the degree of ease of operation determines the performance of the special machine tool to a certain extent. Aiming at the GCMT2500 spiral bevel gear special machine tool developed by Shenyang University of Technology and Shijiazhuang Textile Machinery Co., Ltd, the special software for gear processing is designed. The present situation of the special spiral bevel gear machine tool at home and abroad is studied. To understand the special machine tools, and then to study the Hyde Han system and PLC, and to study several free development tools of the Hyde Han system, so as to understand the development environment of the Hyde Han system. Then, the machining method of spiral bevel gear is studied, and the geometric parameters, tool parameters, adjustment parameters and process parameters of spiral bevel gear with arc tooth are illustrated by taking spiral bevel gear as an example. Research on GCMT2500 spiral bevel gear special machine tool, understand its structure and function. Then design the overall frame of gear processing software system, including which modules, What is the function of each module? by studying the python language, we design and program the man-machine interface to the parameter programming module of the processing software. It also introduces how the man-machine interface is embedded into the Hyderham system. Finally, the logical thinking of programming is explained by the python program of one of the main interfaces. Through the use of Renishaw XL-80 laser interferometer, the GCMT2500 special purpose machine tool is developed. The positioning accuracy and repeated positioning accuracy are detected, Then calculate the detection value and compensate for the error. In order to improve the machining accuracy of GCMT2500, the error of workpiece profile is reduced by optimizing the parameters of the control ring of the system. The significance of this subject is explained by the application of machining software in the machining example of cycloidal bevel gear.
【學(xué)位授予單位】：沈陽(yáng)工業(yè)大學(xué)
【學(xué)位級(jí)別】：碩士
【學(xué)位授予年份】：2017
【分類號(hào)】：TG659

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本文編號(hào)：1522932