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硫化氫氧化工藝技術(shù)研究

發(fā)布時(shí)間:2018-04-15 14:59

  本文選題:硫磺回收 + LOCAT; 參考:《東北石油大學(xué)》2015年碩士論文


【摘要】:目前工業(yè)氣態(tài)污染物中的H2S能引起化工設(shè)備的腐蝕以及化工催化劑中毒與失效,導(dǎo)致生產(chǎn)成本增加及產(chǎn)品質(zhì)量下降。如不經(jīng)過(guò)處理直接排放到大氣中,其中有毒有害廢氣體由于具有特殊的毒害性,對(duì)人體健康和生態(tài)環(huán)境的安全造成嚴(yán)重的威脅。研究開(kāi)發(fā)H2S的高效脫除技術(shù)已成為世界各國(guó)的關(guān)注熱點(diǎn)。研究表示不論是從石油化工工藝過(guò)程、天然氣加工過(guò)程、油品出廠質(zhì)量還是安全環(huán)保控制等諸多方面都需要求對(duì)原油加工過(guò)程中的硫加以處理與脫除。本文分析和研究的LOCAT硫磺回收工藝技術(shù),此工藝技術(shù)是一種硫化氫濕式氧化技術(shù)。在處理天然氣、石油煉制尾氣、頁(yè)巖干餾氣及合成氣等過(guò)程中脫硫效率高達(dá)99.99%。它采用美國(guó)Merichem公司研發(fā)的專利催化劑(鐵離子絡(luò)合物液體催化劑),在常溫、低壓的環(huán)境下吸收自溶劑再生單元、酸性水汽提單元所產(chǎn)生H2S氣體在特制反應(yīng)容器中直接轉(zhuǎn)化為單體硫,再通過(guò)真空過(guò)濾系統(tǒng)分離出純凈的硫。凈化尾氣(含有氨氣)送至尾氣焚燒部分,進(jìn)入尾氣焚燒的凈化尾氣通過(guò)焚燒爐進(jìn)行燃燒,分解尾氣中所含的氨。從焚燒爐出來(lái)的高溫?zé)煔夂写罅繜崮?通過(guò)廢熱鍋爐回收熱量后,溫度降至350℃經(jīng)煙囪排往大氣。研究得出通過(guò)改變?cè)噭┨砑恿勘壤?提高產(chǎn)品的質(zhì)量以及H2S吸收率;尾氣排放通過(guò)對(duì)焚燒爐操作優(yōu)化調(diào)節(jié)降低SO2、氮氧化物的排放量。從溶解、反應(yīng)、干燥、包裝等多個(gè)環(huán)節(jié)入手研究,結(jié)合化驗(yàn)室的分析試驗(yàn)數(shù)據(jù),對(duì)影響硫化氫氧化吸收、硫磺質(zhì)量的工藝各個(gè)環(huán)節(jié)部分進(jìn)行細(xì)致的分析和研究,制定了一套可行的整改措施方案,摸索出最佳工藝參數(shù)條件。
[Abstract]:At present, H _ 2S in industrial gaseous pollutants can cause corrosion of chemical equipment, poisoning and failure of chemical catalyst, increase production cost and decrease product quality.If it is discharged directly into the atmosphere without treatment, the toxic and harmful waste gas will pose a serious threat to human health and the safety of ecological environment because of its special toxicity.The research and development of high-efficiency H 2 S removal technology has become the focus of attention all over the world.The research indicates that the sulfur should be treated and removed in the crude oil processing process from many aspects, such as petrochemical process, natural gas processing process, oil product quality, safety and environmental protection control and so on.The LOCAT sulfur recovery technology, which is a wet oxidation technology of hydrogen sulfide, is analyzed and studied in this paper.The desulfurization efficiency of natural gas, petroleum tail gas, shale retort gas and syngas is as high as 99.99%.It uses a patent catalyst (iron ion complex liquid catalyst) developed by Merichem Company in the United States, which absorbs self-solvent regeneration unit at room temperature and low pressure.The H _ 2S gas produced by the acid water vapor bill of lading element was directly converted into monomer sulfur in the special reaction vessel and the pure sulfur was separated by vacuum filtration system.The purified tail gas (containing ammonia) is sent to the tail gas incineration part. The purified tail gas entering the tail gas incineration is burned through the incinerator to decompose the ammonia contained in the tail gas.The high temperature flue gas from the incinerator contains a lot of heat energy. After the heat is recovered from the waste heat boiler, the temperature drops to 350 鈩,

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