空心杯線圈繞線機(jī)設(shè)計(jì)
本文選題:空心杯電機(jī) + 空心杯線圈; 參考:《哈爾濱工程大學(xué)》2014年碩士論文
【摘要】:空心杯電機(jī)因其獨(dú)特的性能廣泛應(yīng)用于各種對(duì)節(jié)能、伺服特性要求較高的機(jī)電一體化設(shè)備中,而且越來(lái)越受到關(guān)注。生產(chǎn)空心杯電機(jī)的核心技術(shù)是空心杯線圈的繞制技術(shù),目前國(guó)內(nèi)外大多采用自動(dòng)化設(shè)備完成線圈的繞制工作;生產(chǎn)空心杯線圈的自動(dòng)化設(shè)備也因此備受關(guān)注。本文研究的空心杯線圈繞線機(jī)是一種以應(yīng)用于實(shí)際工業(yè)生產(chǎn)為設(shè)計(jì)背景,采用電氣混合數(shù)字控制系統(tǒng),能自動(dòng)完成空心杯線圈繞制過(guò)程的機(jī)電一體化設(shè)備;研究該繞線機(jī)對(duì)提高國(guó)產(chǎn)空心杯電機(jī)的生產(chǎn)效率及產(chǎn)品質(zhì)量具有實(shí)際意義。本文首先分析了不同形式的空心杯線圈的特性、優(yōu)缺點(diǎn)確定了本文設(shè)計(jì)的繞線機(jī)的加工目標(biāo)及加工路線;然后分析、研究繞線機(jī)的原理以及實(shí)現(xiàn)方式;接下來(lái)針對(duì)空心杯線圈繞線機(jī)的工作原理、性能要求確定了總體設(shè)計(jì)方案。其次,根據(jù)總體方案的設(shè)計(jì)內(nèi)容進(jìn)行機(jī)械結(jié)構(gòu)的詳細(xì)設(shè)計(jì);利用三維軟件對(duì)機(jī)械結(jié)構(gòu)進(jìn)行建模,繪制二維圖紙及對(duì)關(guān)鍵部件的強(qiáng)度、剛度等參數(shù)進(jìn)行分析。然后利用三維軟件的運(yùn)動(dòng)仿真功能進(jìn)行運(yùn)動(dòng)學(xué)及動(dòng)力學(xué)仿真,設(shè)計(jì)擺線規(guī)律,分析主要部件的動(dòng)力學(xué)性能;并通過(guò)動(dòng)力學(xué)仿真結(jié)果確定驅(qū)動(dòng)元件的驅(qū)動(dòng)參數(shù)。再次,按照總體設(shè)計(jì)方案的要求進(jìn)行控制系統(tǒng)設(shè)計(jì),確定控制指標(biāo)及控制要求,然后設(shè)計(jì)功率電路,并根據(jù)總體設(shè)計(jì)方案的控制邏輯和控制對(duì)象選擇控制方式及控制器型號(hào),根據(jù)控制要求進(jìn)行伺服系統(tǒng)設(shè)計(jì)及各模塊的信息交互設(shè)計(jì)。最后,利用三維軟件進(jìn)行虛擬仿真、虛擬裝配、虛擬實(shí)驗(yàn),使用三維軟件的運(yùn)動(dòng)仿真功能進(jìn)行機(jī)械結(jié)構(gòu)運(yùn)動(dòng)干涉檢查、運(yùn)動(dòng)空間分析、控制邏輯分析及優(yōu)化等虛擬實(shí)驗(yàn);在虛擬實(shí)驗(yàn)的基礎(chǔ)上進(jìn)行了實(shí)物實(shí)驗(yàn),驗(yàn)證了本文設(shè)計(jì)的繞線機(jī)實(shí)現(xiàn)預(yù)期功能的能力。
[Abstract]:Hollow cup motor has been widely used in various mechatronics equipments with high requirements for energy saving and servo performance because of its unique performance, and has attracted more and more attention. The core technology of producing hollow cup motor is the winding technology of hollow cup coils. At present, most of the domestic and foreign automatic equipment is used to complete the winding of coils, and the automatic equipment for producing hollow cup coils has been paid more and more attention. The hollow cup coils winding machine studied in this paper is a kind of mechatronics equipment which can automatically complete the winding process of hollow cup coils based on the design background of practical industrial production and the use of electric hybrid digital control system. It is of practical significance to study the winder to improve the production efficiency and product quality of domestic hollow cup motor. In this paper, the characteristics of different types of hollow cup coils are analyzed, and the processing targets and processing routes of the winder designed in this paper are determined, then the principle and realization of the winder are studied. Then, according to the working principle of hollow cup coil winding machine, the overall design scheme is determined according to the performance requirements. Secondly, according to the design content of the overall scheme, the mechanical structure is designed in detail; the mechanical structure is modeled by three-dimensional software, two-dimensional drawings are drawn, and the strength and stiffness of the key components are analyzed. Then the kinematics and dynamics simulation is carried out by using the motion simulation function of 3D software, the cycloid law is designed, the dynamic performance of the main components is analyzed, and the driving parameters of the driving components are determined by the dynamic simulation results. Thirdly, according to the requirements of the overall design scheme, the control system is designed, the control index and control requirements are determined, then the power circuit is designed, and according to the control logic of the overall design scheme and the control object, the control mode and controller model are selected. According to the control requirements, the servo system design and the information interaction design of each module are carried out. Finally, virtual simulation, virtual assembly and virtual experiment are carried out by using 3D software. The motion interference inspection, motion space analysis, control logic analysis and optimization of mechanical structure are carried out by using the motion simulation function of 3D software. On the basis of virtual experiment, physical experiment is carried out, which verifies the ability of the winder designed in this paper to realize the expected function.
【學(xué)位授予單位】:哈爾濱工程大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2014
【分類(lèi)號(hào)】:TM305.1
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